Circuit Documentation

Summary

This document provides a detailed overview of a circuit designed to control a stepper motor using a tb6600 Micro Stepping Motor Driver, a DKC-1A Stepper Motor Controller, and a SIMATIC S7-300 PLC. The circuit also includes various panel mount banana sockets, resistors, and a 4-channel relay module. The circuit is designed to interface with external control signals and power sources.

Component List

1. Red Panel Mount 4mm Banana Socket

   • Pins: Red_Pin
   • Description: Provides a connection point for the positive power supply.

2. Stepper Motor (Bipolar)

   • Pins: D, B, C, A
   • Description: A bipolar stepper motor with four connection points for the motor windings.

3. tb6600 Micro Stepping Motor Driver

   • Pins: ENA-, ENA+, DIR-, DIR+, PUL-, PUL+, B-, B+, A-, A+, GND, VCC
   • Description: A micro-stepping driver for controlling bipolar stepper motors.

4. Black Panel Mount 4mm Banana Socket

   • Pins: Black_Pin
   • Description: Provides a connection point for the ground.

5. DKC-1A Stepper Motor Controller

   • Pins: Reversal Limit, Stop, Start, COM/Ground, Forward Limit, Potentiometer, Power+, Power-, PUL-, DIR-
   • Description: A controller for stepper motors with various control and power pins.

6. Blue Panel Mount 4mm Banana Socket

   • Pins: Blue_Pin
   • Description: Provides a connection point for various signals.

7. Relay 4 Channel 5v

   • Pins: GND, IN1, IN2, IN3, IN4, VCC, COM1, COM2, COM3, COM4, NO1, NO2, NO3, NO4, NC1, NC2, NC3, NC4
   • Description: A 4-channel relay module for switching high-power devices.

8. SIMATIC S7-300

   • Pins: I 0.0, I 0.1, I 0.2, I 0.3, I 0.4, Q 0.0, Q 0.1, Q 0.2, Q 0.3, Q 0.4, Q 0.5, I 0.5, I 0.6, I 0.7
   • Description: A programmable logic controller (PLC) for industrial automation.

9. Resistor

   • Pins: pin1, pin2
   • Description: A resistor with a resistance of 2000 Ohms.

Wiring Details

Red Panel Mount 4mm Banana Socket

• Red_Pin is connected to:
  • VCC of tb6600 Micro Stepping Motor Driver
  • DIR+ of tb6600 Micro Stepping Motor Driver
  • PUL+ of tb6600 Micro Stepping Motor Driver
  • VCC of Relay 4 Channel 5v
  • Power+ of DKC-1A Stepper Motor Controller

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Stepper Motor (Bipolar)

• D is connected to B- of tb6600 Micro Stepping Motor Driver
• B is connected to B+ of tb6600 Micro Stepping Motor Driver
• C is connected to A- of tb6600 Micro Stepping Motor Driver
• A is connected to A+ of tb6600 Micro Stepping Motor Driver

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tb6600 Micro Stepping Motor Driver

• DIR- is connected to pin1 of a Resistor
• PUL- is connected to pin1 of another Resistor
• B- is connected to D of Stepper Motor (Bipolar)
• B+ is connected to B of Stepper Motor (Bipolar)
• A- is connected to C of Stepper Motor (Bipolar)
• A+ is connected to A of Stepper Motor (Bipolar)
• GND is connected to:
  • Black_Pin of Black Panel Mount 4mm Banana Socket
  • GND of Relay 4 Channel 5v
  • COM1 of Relay 4 Channel 5v
  • COM2 of Relay 4 Channel 5v
  • COM3 of Relay 4 Channel 5v
  • COM4 of Relay 4 Channel 5v
  • Power- of DKC-1A Stepper Motor Controller

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Black Panel Mount 4mm Banana Socket

• Black_Pin is connected to GND of tb6600 Micro Stepping Motor Driver

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DKC-1A Stepper Motor Controller

• Reversal Limit is connected to NO2 of Relay 4 Channel 5v
• Stop is connected to NO3 of Relay 4 Channel 5v
• Start is connected to NO4 of Relay 4 Channel 5v
• Forward Limit is connected to NO1 of Relay 4 Channel 5v
• PUL- is connected to pin2 of a Resistor
• DIR- is connected to pin2 of another Resistor

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Blue Panel Mount 4mm Banana Socket

• Blue_Pin of one socket is connected to Q 0.1 of SIMATIC S7-300 and IN2 of Relay 4 Channel 5v
• Blue_Pin of another socket is connected to Q 0.2 of SIMATIC S7-300 and IN3 of Relay 4 Channel 5v
• Blue_Pin of another socket is connected to Q 0.3 of SIMATIC S7-300 and IN4 of Relay 4 Channel 5v
• Blue_Pin of another socket is connected to Q 0.0 of SIMATIC S7-300 and IN1 of Relay 4 Channel 5v

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Relay 4 Channel 5v

• GND is connected to GND of tb6600 Micro Stepping Motor Driver
• VCC is connected to VCC of tb6600 Micro Stepping Motor Driver
• IN1 is connected to Q 0.0 of SIMATIC S7-300
• IN2 is connected to Q 0.1 of SIMATIC S7-300
• IN3 is connected to Q 0.2 of SIMATIC S7-300
• IN4 is connected to Q 0.3 of SIMATIC S7-300
• NO1 is connected to Forward Limit of DKC-1A Stepper Motor Controller
• NO2 is connected to Reversal Limit of DKC-1A Stepper Motor Controller
• NO3 is connected to Stop of DKC-1A Stepper Motor Controller
• NO4 is connected to Start of DKC-1A Stepper Motor Controller

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SIMATIC S7-300

• Q 0.0 is connected to IN1 of Relay 4 Channel 5v
• Q 0.1 is connected to IN2 of Relay 4 Channel 5v
• Q 0.2 is connected to IN3 of Relay 4 Channel 5v
• Q 0.3 is connected to IN4 of Relay 4 Channel 5v

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Resistor

• pin1 of one resistor is connected to DIR- of tb6600 Micro Stepping Motor Driver
• pin2 of the same resistor is connected to DIR- of DKC-1A Stepper Motor Controller
• pin1 of another resistor is connected to PUL- of tb6600 Micro Stepping Motor Driver
• pin2 of the same resistor is connected to PUL- of DKC-1A Stepper Motor Controller

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Code

No code is provided for this circuit.

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This document provides a comprehensive overview of the components and wiring details for the circuit. Each component is described, and the connections between components are clearly outlined.