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How to Use Resettable Fuse PTC: Examples, Pinouts, and Specs

Image of Resettable Fuse PTC
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Introduction

A Resettable Fuse PTC (Polymeric Positive Temperature Coefficient) is a passive electronic component that serves as a self-resetting overcurrent protection device. Unlike traditional fuses, which must be replaced after a single use, a Resettable Fuse PTC can return to its low-resistance state after the overcurrent condition has been removed, allowing it to protect circuits repeatedly. These components are widely used in various applications, including consumer electronics, automotive, battery packs, and power supplies, to prevent damage from overcurrent and short-circuit conditions.

Explore Projects Built with Resettable Fuse PTC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
PT100 Temperature Sensor with Rocker Switch and Resettable Fuse
Image of soldering iron: A project utilizing Resettable Fuse PTC in a practical application
This circuit is a basic power control system that uses a rocker switch to control the flow of 220V power through a resettable fuse and a PT100 temperature sensor. The switch allows the user to turn the power on or off, while the fuse provides overcurrent protection and the PT100 sensor can be used for temperature monitoring.
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Basic Surge Protection Circuit with Benedict Switch
Image of DC & Monitoring Box: A project utilizing Resettable Fuse PTC in a practical application
The circuit includes a Benedict Switch connected in series with a Fuse Holder and an SPD (Surge Protection Device). The SPD is also connected to a Ground reference. This configuration suggests that the circuit is designed to control power flow, protect against overcurrent with the fuse, and guard against voltage surges with the SPD, with a safe path to ground for surge dissipation.
Cirkit Designer LogoOpen Project in Cirkit Designer
PID Temperature Control System with Thermocouple and SSR
Image of IR: A project utilizing Resettable Fuse PTC in a practical application
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer
Arduino Mega 2560 Controlled Relay Switch for PTC Air Heater
Image of ptc air heater functional test: A project utilizing Resettable Fuse PTC in a practical application
This circuit features an Arduino Mega 2560 microcontroller connected to a 4x4 membrane matrix keypad and a 1-channel relay module. The Arduino is programmed to interact with the keypad inputs and control the relay, which switches an AC supply connected to a PTC air heater. The purpose of the circuit is likely to allow user input via the keypad to control the heating element, potentially for a temperature regulation system.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with Resettable Fuse PTC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of soldering iron: A project utilizing Resettable Fuse PTC in a practical application
PT100 Temperature Sensor with Rocker Switch and Resettable Fuse
This circuit is a basic power control system that uses a rocker switch to control the flow of 220V power through a resettable fuse and a PT100 temperature sensor. The switch allows the user to turn the power on or off, while the fuse provides overcurrent protection and the PT100 sensor can be used for temperature monitoring.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of DC & Monitoring Box: A project utilizing Resettable Fuse PTC in a practical application
Basic Surge Protection Circuit with Benedict Switch
The circuit includes a Benedict Switch connected in series with a Fuse Holder and an SPD (Surge Protection Device). The SPD is also connected to a Ground reference. This configuration suggests that the circuit is designed to control power flow, protect against overcurrent with the fuse, and guard against voltage surges with the SPD, with a safe path to ground for surge dissipation.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of IR: A project utilizing Resettable Fuse PTC in a practical application
PID Temperature Control System with Thermocouple and SSR
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of ptc air heater functional test: A project utilizing Resettable Fuse PTC in a practical application
Arduino Mega 2560 Controlled Relay Switch for PTC Air Heater
This circuit features an Arduino Mega 2560 microcontroller connected to a 4x4 membrane matrix keypad and a 1-channel relay module. The Arduino is programmed to interact with the keypad inputs and control the relay, which switches an AC supply connected to a PTC air heater. The purpose of the circuit is likely to allow user input via the keypad to control the heating element, potentially for a temperature regulation system.
Cirkit Designer LogoOpen Project in Cirkit Designer

Technical Specifications

Key Technical Details

  • Initial Resistance: Specified in ohms at room temperature before tripping.
  • Trip Current: The current at which the device will transition from a low-resistance to a high-resistance state.
  • Hold Current: The maximum current the device can carry without tripping in its initial state.
  • Maximum Voltage: The maximum voltage the device can withstand without damage.
  • Time to Trip: The time it takes for the device to trip at a specified current.
  • Power Rating: The maximum power the device can dissipate when in the tripped state.

Pin Configuration and Descriptions

Pin Number Description
1 Current Input
2 Current Output

Note: Resettable Fuse PTCs are typically two-terminal devices, and the pin configuration may vary based on the package type.

Usage Instructions

How to Use the Component in a Circuit

  1. Identify the Correct Rating: Choose a Resettable Fuse PTC with appropriate current and voltage ratings for your application.
  2. Circuit Placement: Connect the Resettable Fuse PTC in series with the load that requires protection.
  3. Orientation: As a two-terminal device, the Resettable Fuse PTC does not have polarity, so orientation is not a concern.
  4. Testing: After installation, test the circuit to ensure the Resettable Fuse PTC trips and resets as expected under overcurrent conditions.

Important Considerations and Best Practices

  • Selecting Ratings: Ensure the hold current is above the normal operating current and the trip current is below the maximum current the circuit can handle without damage.
  • Ambient Temperature: Be aware that ambient temperature can affect the trip and hold currents.
  • Ventilation: Provide adequate ventilation as the Resettable Fuse PTC can heat up during and after tripping.
  • Recovery Time: Allow time for the device to cool down and reset after an overcurrent event.

Troubleshooting and FAQs

Common Issues

  • PTC Does Not Reset: Ensure the overcurrent condition has been removed and the device has had time to cool.
  • Nuisance Tripping: If the PTC trips during normal operation, verify that the hold current rating is appropriate for the circuit.

Solutions and Tips for Troubleshooting

  • Check Circuit Load: Confirm that the load does not exceed the hold current of the PTC under normal conditions.
  • Inspect for Damage: If the PTC has been exposed to a severe overcurrent event, it may be damaged and require replacement.
  • Ambient Conditions: Ensure the operating environment is within the specified temperature range for the PTC.

FAQs

Q: Can a Resettable Fuse PTC be used multiple times? A: Yes, it is designed to reset itself after an overcurrent event once the condition is cleared.

Q: How quickly does a Resettable Fuse PTC respond to overcurrent? A: The response time, or time to trip, varies by model and is specified in the datasheet.

Q: What happens if the PTC is subjected to an overcurrent beyond its maximum voltage rating? A: Exceeding the maximum voltage rating can permanently damage the PTC, rendering it non-functional.

Example Code for Arduino UNO

// Example code to demonstrate the use of a Resettable Fuse PTC with an Arduino UNO
// The PTC is used to protect a simple LED circuit from overcurrent

const int ledPin = 13; // LED connected to digital pin 13

void setup() {
  pinMode(ledPin, OUTPUT); // Set the LED pin as output
}

void loop() {
  digitalWrite(ledPin, HIGH); // Turn the LED on
  delay(1000);                // Wait for 1 second
  digitalWrite(ledPin, LOW);  // Turn the LED off
  delay(1000);                // Wait for 1 second
}

// Note: The Resettable Fuse PTC should be connected in series with the LED.
// If an overcurrent occurs, the PTC will trip, protecting the LED from damage.
// Once the overcurrent condition is removed, the PTC will reset, allowing
// normal operation to resume.

Note: The above code is a simple blink sketch and does not directly interact with the PTC. The PTC's functionality is independent of the microcontroller and is based on the current flowing through it.