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How to Use Basler a2A1920-51gcPro: Examples, Pinouts, and Specs

Image of Basler a2A1920-51gcPro
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Introduction

The Basler a2A1920-51gcPro is a high-performance industrial camera designed for demanding machine vision applications. Manufactured by Basler, this camera offers exceptional image quality and reliability, making it a popular choice for automation, quality inspection, and object recognition tasks. With its 1920x1200 pixel resolution, global shutter technology, and GigE interface, the a2A1920-51gcPro is capable of capturing fast-moving objects with precision and transferring data at high speeds.

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Explore Projects Built with Basler a2A1920-51gcPro

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Load Cell Circuit: A project utilizing Basler a2A1920-51gcPro in a practical application
Multi-Channel Load Cell Measurement System with JYS60 Amplifiers and DAQ Integration
This is a multi-channel load cell measurement system with several JYS60 amplifiers connected to load cells for weight or force sensing. The amplified signals are directed to a DAQ system for data capture, and power is supplied through a barrel jack. Grounding is achieved via an AdaGator Side Black component.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Fly Controller: A project utilizing Basler a2A1920-51gcPro in a practical application
Arduino Pro Mini Based CAN Bus Interface with OLED Display
This circuit features an Arduino Pro Mini connected to an OLED display via I2C communication (SDA and SCL lines). The Arduino is also interfaced with an MCP2515 CAN controller, indicating the circuit's capability to communicate over a CAN network. Additionally, there are several terminal PCBs connected to various analog and digital pins of the Arduino, likely for sensor inputs or output controls.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of project: A project utilizing Basler a2A1920-51gcPro in a practical application
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This circuit is an automated grinding process controller using an Arduino Mega 2560. It utilizes an IR sensor to detect the presence of an object, controls two DC motors via relays, and provides status updates on an LCD screen. Additionally, a servo motor is used for mechanical actuation during the process.
Cirkit Designer LogoOpen Project in Cirkit Designer
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This is an automated control system featuring an Arduino Mega 2560 that manages a stepper motor, servos, IR sensors, and a load cell. It is designed for precise motion control, object detection, and weight measurement, suitable for applications such as robotics or automated machinery. The system includes an LCD for user interface or status display and is powered by a 24VDC supply derived from 220VAC.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Quality Inspection: Detecting defects or irregularities in manufacturing processes.
  • Object Recognition: Identifying and classifying objects in industrial automation systems.
  • Robotics: Enabling vision-guided robotic systems for precise operations.
  • Medical Imaging: Supporting diagnostic equipment with high-resolution imaging.
  • Traffic Monitoring: Capturing high-speed vehicles for traffic enforcement or analysis.

Technical Specifications

The following table outlines the key technical details of the Basler a2A1920-51gcPro:

Specification Details
Resolution 1920 x 1200 pixels (2.3 MP)
Sensor Type CMOS with global shutter
Frame Rate Up to 51 frames per second (fps)
Pixel Size 5.86 µm x 5.86 µm
Interface Gigabit Ethernet (GigE)
Lens Mount C-mount
Power Supply Power over Ethernet (PoE) or external 12-24V DC
Operating Temperature -20°C to 65°C
Dimensions 29 mm x 29 mm x 42 mm
Weight Approx. 90 g

Pin Configuration and Descriptions

The Basler a2A1920-51gcPro uses a standard GigE interface for data transfer and power. Below is the pin configuration for the I/O connector:

Pin Number Signal Name Description
1 Power Input (VCC) External power supply input (12-24V DC)
2 Ground (GND) Ground connection
3 Trigger Input External trigger signal for image capture
4 Strobe Output Output signal for synchronizing external devices (e.g., flash)
5 GPIO1 General-purpose input/output pin
6 GPIO2 General-purpose input/output pin

Usage Instructions

How to Use the Component in a Circuit

  1. Power Supply: Connect the camera to a Power over Ethernet (PoE) switch or provide an external 12-24V DC power supply to the power input pin.
  2. Data Connection: Use a Cat5e or Cat6 Ethernet cable to connect the camera to a computer or network switch.
  3. Lens Installation: Attach a compatible C-mount lens to the camera. Ensure the lens is securely fastened.
  4. Trigger and GPIO: If required, connect external devices (e.g., triggers, strobes) to the I/O connector using the pin configuration table above.
  5. Software Setup: Install Basler's pylon Camera Software Suite on your computer. This software provides tools for camera configuration, image acquisition, and development.

Important Considerations and Best Practices

  • Lens Selection: Choose a lens with appropriate focal length and aperture for your application.
  • Cable Length: For GigE connections, ensure the Ethernet cable length does not exceed 100 meters.
  • Heat Management: Operate the camera within the specified temperature range (-20°C to 65°C) to avoid overheating.
  • Trigger Configuration: Use the pylon software to configure trigger modes and GPIO functionality as needed.
  • Firmware Updates: Regularly check for firmware updates on the Basler website to ensure optimal performance.

Example Code for Arduino UNO Integration

While the Basler a2A1920-51gcPro is typically used with PCs, it can also interface with microcontrollers like the Arduino UNO for basic trigger control. Below is an example of how to send a trigger signal to the camera:

// Example: Sending a trigger signal to the Basler a2A1920-51gcPro
// Connect Arduino pin 7 to the camera's Trigger Input pin (Pin 3 on I/O connector)

const int triggerPin = 7; // Define the Arduino pin connected to the camera trigger

void setup() {
  pinMode(triggerPin, OUTPUT); // Set the trigger pin as an output
  digitalWrite(triggerPin, LOW); // Initialize the trigger pin to LOW
}

void loop() {
  // Send a HIGH pulse to trigger the camera
  digitalWrite(triggerPin, HIGH); 
  delay(10); // Keep the signal HIGH for 10 milliseconds
  digitalWrite(triggerPin, LOW); 
  
  // Wait for 1 second before sending the next trigger
  delay(1000); 
}

Note: Ensure the trigger voltage levels are compatible with the camera's input specifications.

Troubleshooting and FAQs

Common Issues and Solutions

  1. No Image Output:

    • Cause: Incorrect network configuration or cable connection.
    • Solution: Verify the Ethernet cable connection and ensure the camera is detected in the pylon software.
  2. Camera Overheating:

    • Cause: Operating in a high-temperature environment.
    • Solution: Use the camera within the specified temperature range and ensure proper ventilation.
  3. Trigger Not Working:

    • Cause: Incorrect trigger signal or configuration.
    • Solution: Check the trigger voltage levels and configure the trigger mode in the pylon software.
  4. Low Frame Rate:

    • Cause: Network bandwidth limitations or incorrect settings.
    • Solution: Use a dedicated GigE network and optimize camera settings in the pylon software.

FAQs

  • Q: Can the camera be powered solely via PoE?

    • A: Yes, the camera supports Power over Ethernet (PoE) for both power and data transfer.
  • Q: What is the maximum cable length for GigE?

    • A: The maximum cable length is 100 meters when using Cat5e or Cat6 Ethernet cables.
  • Q: Is the camera compatible with third-party software?

    • A: Yes, the camera supports third-party software via the GenICam standard.
  • Q: Can the camera capture color images?

    • A: Yes, the a2A1920-51gcPro is available in both monochrome and color variants.

This concludes the documentation for the Basler a2A1920-51gcPro. For further assistance, refer to the official Basler user manual or contact their technical support.