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How to Use SSR DC - DC: Examples, Pinouts, and Specs

Image of SSR DC - DC
Cirkit Designer LogoDesign with SSR DC - DC in Cirkit Designer

Introduction

The Fotek SSR DC-DC is a Solid State Relay (SSR) designed specifically for DC applications. It enables the control of high-voltage DC loads using low-voltage control signals. Unlike traditional mechanical relays, the SSR DC-DC offers fast switching, high reliability, and no mechanical wear, making it ideal for applications requiring frequent switching or long operational lifespans.

Explore Projects Built with SSR DC - DC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
AC to DC Power Supply with Transformer and Bridge Rectifier
Image of BRIDGE RECTIFIER: A project utilizing SSR DC - DC in a practical application
This circuit is a basic AC to DC power supply that steps down 220V AC to a lower voltage using a transformer, rectifies it to DC using a bridge rectifier made of diodes, and smooths the output with an electrolytic capacitor. A rocker switch is used to turn the power supply on and off.
Cirkit Designer LogoOpen Project in Cirkit Designer
USB-Powered DC Gear Motor with LED Indicator
Image of Hand Crank mobile charger : A project utilizing SSR DC - DC in a practical application
This circuit appears to be a power supply unit with a bridge rectifier connected to a DC gear motor, indicating it is designed to convert AC to DC power for the motor. An electrolytic capacitor is used for smoothing the DC output, and a 7805 voltage regulator is included to provide a stable 5V output. Additionally, there is an LED with a series resistor, likely serving as a power indicator light.
Cirkit Designer LogoOpen Project in Cirkit Designer
Temperature-Controlled Heating System with SSR and Titanium Resistor
Image of Wire Cut Four Slider 33-2 & 33-3 (Old): A project utilizing SSR DC - DC in a practical application
This circuit is a temperature control system that uses a temperature controller to regulate a heating titanium resistor via a solid-state relay (SSR). The power transformer supplies the necessary voltage to the temperature controller, which in turn controls the SSR to manage the heating element.
Cirkit Designer LogoOpen Project in Cirkit Designer
Solar-Powered Battery Backup System with Automatic Transfer Switch
Image of POWER SUPPLY: A project utilizing SSR DC - DC in a practical application
This circuit is a solar power management system that integrates a solar panel, battery, and inverter to provide a stable 12V DC and 220V AC output. It includes automatic transfer switches (ATS) and circuit breakers for safety and reliability, as well as a low voltage disconnect to protect the battery from deep discharge.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with SSR DC - DC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of BRIDGE RECTIFIER: A project utilizing SSR DC - DC in a practical application
AC to DC Power Supply with Transformer and Bridge Rectifier
This circuit is a basic AC to DC power supply that steps down 220V AC to a lower voltage using a transformer, rectifies it to DC using a bridge rectifier made of diodes, and smooths the output with an electrolytic capacitor. A rocker switch is used to turn the power supply on and off.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Hand Crank mobile charger : A project utilizing SSR DC - DC in a practical application
USB-Powered DC Gear Motor with LED Indicator
This circuit appears to be a power supply unit with a bridge rectifier connected to a DC gear motor, indicating it is designed to convert AC to DC power for the motor. An electrolytic capacitor is used for smoothing the DC output, and a 7805 voltage regulator is included to provide a stable 5V output. Additionally, there is an LED with a series resistor, likely serving as a power indicator light.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Wire Cut Four Slider 33-2 & 33-3 (Old): A project utilizing SSR DC - DC in a practical application
Temperature-Controlled Heating System with SSR and Titanium Resistor
This circuit is a temperature control system that uses a temperature controller to regulate a heating titanium resistor via a solid-state relay (SSR). The power transformer supplies the necessary voltage to the temperature controller, which in turn controls the SSR to manage the heating element.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of POWER SUPPLY: A project utilizing SSR DC - DC in a practical application
Solar-Powered Battery Backup System with Automatic Transfer Switch
This circuit is a solar power management system that integrates a solar panel, battery, and inverter to provide a stable 12V DC and 220V AC output. It includes automatic transfer switches (ATS) and circuit breakers for safety and reliability, as well as a low voltage disconnect to protect the battery from deep discharge.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Industrial automation systems
  • Motor control in DC circuits
  • Battery management systems
  • Solar power systems
  • LED lighting control
  • Robotics and mechatronics

Technical Specifications

The following table outlines the key technical specifications of the Fotek SSR DC-DC:

Parameter Value
Control Voltage (Input) 3-32 V DC
Load Voltage (Output) 5-200 V DC
Load Current (Output) 0.1-20 A
Trigger Current ≤ 10 mA
On-State Voltage Drop ≤ 1.5 V
Switching Speed ≤ 10 ms
Isolation Voltage ≥ 2500 V AC
Operating Temperature -30°C to +80°C
Storage Temperature -30°C to +100°C
Dimensions 58 mm x 45 mm x 23 mm
Weight ~100 g

Pin Configuration and Descriptions

The Fotek SSR DC-DC has four terminals, as described in the table below:

Pin Label Description
1 Input (+) Positive terminal for the control signal (3-32 V DC).
2 Input (-) Negative terminal for the control signal (ground).
3 Output (+) Positive terminal for the DC load (5-200 V DC).
4 Output (-) Negative terminal for the DC load (ground).

Usage Instructions

How to Use the Component in a Circuit

  1. Connect the Control Signal:

    • Attach the positive control signal (3-32 V DC) to the Input (+) terminal.
    • Connect the ground of the control signal to the Input (-) terminal.
  2. Connect the Load:

    • Connect the positive terminal of the DC load to the Output (+) terminal.
    • Connect the negative terminal of the DC load to the Output (-) terminal.
  3. Power the Control Circuit:

    • Ensure the control signal voltage is within the specified range (3-32 V DC).
    • When the control signal is applied, the SSR will switch the DC load on.
  4. Verify Connections:

    • Double-check all connections to ensure proper polarity and avoid damage to the relay or load.

Important Considerations and Best Practices

  • Heat Dissipation: Ensure adequate heat dissipation for the SSR, especially when operating at high currents. Use a heatsink if necessary.
  • Load Protection: Add a flyback diode across inductive loads (e.g., motors) to protect the SSR from voltage spikes.
  • Control Signal Stability: Use a stable and noise-free control signal to avoid unintended switching.
  • Isolation: Ensure proper electrical isolation between the control and load circuits to prevent damage or interference.

Example: Connecting to an Arduino UNO

The Fotek SSR DC-DC can be easily controlled using an Arduino UNO. Below is an example circuit and code to toggle a DC load using a digital pin.

Circuit Diagram

  1. Connect the Input (+) terminal of the SSR to Arduino digital pin 9.
  2. Connect the Input (-) terminal of the SSR to the Arduino GND.
  3. Connect the DC load to the Output (+) and Output (-) terminals of the SSR.

Arduino Code

// Define the pin connected to the SSR control input
const int ssrPin = 9;

void setup() {
  // Set the SSR pin as an output
  pinMode(ssrPin, OUTPUT);
}

void loop() {
  // Turn the SSR (and load) ON
  digitalWrite(ssrPin, HIGH);
  delay(1000); // Keep the load ON for 1 second

  // Turn the SSR (and load) OFF
  digitalWrite(ssrPin, LOW);
  delay(1000); // Keep the load OFF for 1 second
}

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
SSR does not switch the load Control signal voltage is too low Ensure the control signal is within the 3-32 V DC range.
Load does not turn off Leakage current in the SSR Verify the load's minimum operating current and ensure it is above the SSR's leakage current.
Excessive heating of the SSR High load current or insufficient heat dissipation Use a heatsink or cooling fan to manage heat dissipation.
Unintended switching of the load Noise in the control signal Use a decoupling capacitor or filter to stabilize the control signal.
Damage to the SSR Incorrect polarity or overvoltage Double-check all connections and ensure voltage/current ratings are not exceeded.

FAQs

  1. Can the SSR DC-DC handle AC loads?

    • No, this relay is designed specifically for DC loads. For AC loads, use an AC-rated SSR.
  2. What happens if the control signal exceeds 32 V DC?

    • Exceeding the control voltage range can damage the SSR. Always stay within the specified range.
  3. Can I use the SSR with an inductive load like a motor?

    • Yes, but you must use a flyback diode across the load to protect the SSR from voltage spikes.
  4. Is the SSR polarity-sensitive?

    • Yes, ensure correct polarity for both the control and load connections to avoid damage.

By following this documentation, you can effectively integrate the Fotek SSR DC-DC into your projects for reliable and efficient DC load control.