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How to Use Battery Charger Protection Board: Examples, Pinouts, and Specs

Image of Battery Charger Protection Board
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Introduction

The Battery Charger Protection Board (Manufacturer: Dollatek, Part ID: ELA20598) is a compact and efficient circuit board designed to safeguard rechargeable batteries during charging and discharging cycles. It provides protection against overcharging, over-discharging, and short circuits, ensuring the longevity and safety of the battery. This component is ideal for use in lithium-ion (Li-ion) and lithium-polymer (LiPo) battery packs.

Explore Projects Built with Battery Charger Protection Board

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
3S 18650 Battery Pack with Protection Board for Safe Charging
Image of 4S BMS: A project utilizing Battery Charger Protection Board in a practical application
This circuit consists of three 18650 batteries connected in series to a 3S 10A Li-ion 18650 Charger Protection Board Module. The protection board manages the charging and discharging of the battery pack, ensuring safe operation by balancing the cells and providing overcharge, over-discharge, and short-circuit protection.
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Battery-Powered 18650 Li-ion Charger with USB Output and Adjustable Voltage Regulator
Image of Breadboard: A project utilizing Battery Charger Protection Board in a practical application
This circuit is a battery management and power supply system that uses three 3.7V batteries connected to a 3S 10A Li-ion 18650 Charger Protection Board Module for balanced charging and protection. The system includes a TP4056 Battery Charging Protection Module for additional charging safety, a Step Up Boost Power Converter to regulate and boost the voltage, and a USB regulator to provide a stable 5V output, controlled by a push switch.
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Solar-Powered USB Charger with Battery Management
Image of solar panel charging module: A project utilizing Battery Charger Protection Board in a practical application
This circuit appears to be a solar-powered charging system with a voltage regulation stage. A solar panel charges a battery through a TP4056 charge controller, with diodes likely serving as protection against reverse current. Additionally, a 48V to 5V converter is connected to a USB connection, possibly to provide a regulated output for USB-powered devices.
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Battery-Powered Adjustable Voltage Regulator with Li-ion 18650 Batteries and BMS
Image of mini ups: A project utilizing Battery Charger Protection Board in a practical application
This circuit is a power management system that uses four Li-ion 18650 batteries connected to a 2S 30A BMS for battery management and protection. The system includes step-up and step-down voltage regulators to provide adjustable output voltages, controlled by a rocker switch, and multiple DC jacks for power input and output.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with Battery Charger Protection Board

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of 4S BMS: A project utilizing Battery Charger Protection Board in a practical application
3S 18650 Battery Pack with Protection Board for Safe Charging
This circuit consists of three 18650 batteries connected in series to a 3S 10A Li-ion 18650 Charger Protection Board Module. The protection board manages the charging and discharging of the battery pack, ensuring safe operation by balancing the cells and providing overcharge, over-discharge, and short-circuit protection.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Breadboard: A project utilizing Battery Charger Protection Board in a practical application
Battery-Powered 18650 Li-ion Charger with USB Output and Adjustable Voltage Regulator
This circuit is a battery management and power supply system that uses three 3.7V batteries connected to a 3S 10A Li-ion 18650 Charger Protection Board Module for balanced charging and protection. The system includes a TP4056 Battery Charging Protection Module for additional charging safety, a Step Up Boost Power Converter to regulate and boost the voltage, and a USB regulator to provide a stable 5V output, controlled by a push switch.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of solar panel charging module: A project utilizing Battery Charger Protection Board in a practical application
Solar-Powered USB Charger with Battery Management
This circuit appears to be a solar-powered charging system with a voltage regulation stage. A solar panel charges a battery through a TP4056 charge controller, with diodes likely serving as protection against reverse current. Additionally, a 48V to 5V converter is connected to a USB connection, possibly to provide a regulated output for USB-powered devices.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of mini ups: A project utilizing Battery Charger Protection Board in a practical application
Battery-Powered Adjustable Voltage Regulator with Li-ion 18650 Batteries and BMS
This circuit is a power management system that uses four Li-ion 18650 batteries connected to a 2S 30A BMS for battery management and protection. The system includes step-up and step-down voltage regulators to provide adjustable output voltages, controlled by a rocker switch, and multiple DC jacks for power input and output.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Power banks and portable chargers
  • Electric vehicles and e-bikes
  • Solar energy storage systems
  • DIY electronics projects using rechargeable batteries
  • Battery-powered tools and devices

Technical Specifications

The following table outlines the key technical details of the Dollatek ELA20598 Battery Charger Protection Board:

Parameter Value
Input Voltage Range 4.2V to 24V
Overcharge Protection 4.25V ± 0.05V per cell
Over-discharge Protection 2.5V ± 0.05V per cell
Maximum Charging Current 3A
Maximum Discharging Current 3A
Short Circuit Protection Yes
Operating Temperature -20°C to 60°C
Dimensions 36mm x 12mm x 3mm

Pin Configuration and Descriptions

The board has a simple pin layout for easy integration into circuits. The table below describes each pin:

Pin Name Description
B+ Positive terminal of the battery pack
B- Negative terminal of the battery pack
P+ Positive terminal for the load or charging source
P- Negative terminal for the load or charging source

Usage Instructions

How to Use the Component in a Circuit

  1. Connect the Battery Pack:

    • Attach the positive terminal of the battery pack to the B+ pin.
    • Attach the negative terminal of the battery pack to the B- pin.
  2. Connect the Load or Charger:

    • For charging, connect the positive terminal of the charging source to the P+ pin and the negative terminal to the P- pin.
    • For powering a load, connect the load's positive terminal to P+ and the negative terminal to P-.
  3. Verify Connections:

    • Double-check all connections to ensure proper polarity and avoid short circuits.
  4. Power On:

    • Turn on the charging source or load. The protection board will automatically regulate the charging and discharging process.

Important Considerations and Best Practices

  • Battery Compatibility: Ensure the board is compatible with the type and voltage of your battery pack. This board is designed for lithium-ion and lithium-polymer batteries.
  • Current Limits: Do not exceed the maximum charging or discharging current of 3A to prevent damage to the board or battery.
  • Heat Management: Avoid operating the board in environments exceeding the specified temperature range (-20°C to 60°C).
  • Polarity: Always connect the battery and load with the correct polarity to prevent damage to the board.

Example: Using with an Arduino UNO

The Battery Charger Protection Board can be used to power an Arduino UNO from a rechargeable battery. Below is an example of how to connect the board and a simple Arduino sketch to monitor battery voltage:

Circuit Diagram

  1. Connect the battery pack to the B+ and B- pins of the protection board.
  2. Connect the P+ and P- pins to the Arduino's VIN and GND pins, respectively.

Arduino Code

// Simple Arduino sketch to monitor battery voltage
// Connect the battery's positive terminal to an analog pin (e.g., A0)

const int batteryPin = A0;  // Analog pin connected to battery
const float voltageDividerRatio = 2.0;  // Adjust based on your resistor divider
const float referenceVoltage = 5.0;  // Arduino's reference voltage (5V for UNO)

void setup() {
  Serial.begin(9600);  // Initialize serial communication
}

void loop() {
  int rawValue = analogRead(batteryPin);  // Read the analog value
  float batteryVoltage = (rawValue / 1023.0) * referenceVoltage * voltageDividerRatio;

  // Print the battery voltage to the Serial Monitor
  Serial.print("Battery Voltage: ");
  Serial.print(batteryVoltage);
  Serial.println(" V");

  delay(1000);  // Wait for 1 second before the next reading
}

Note: Use a voltage divider circuit if the battery voltage exceeds the Arduino's analog input range (0-5V).

Troubleshooting and FAQs

Common Issues and Solutions

  1. Board Overheating:

    • Cause: Exceeding the maximum current rating.
    • Solution: Reduce the load or charging current to within the 3A limit.
  2. Battery Not Charging:

    • Cause: Incorrect wiring or damaged battery.
    • Solution: Verify all connections and ensure the battery is functional.
  3. Short Circuit Protection Triggered:

    • Cause: Accidental short circuit in the load or battery connections.
    • Solution: Disconnect the board, fix the short circuit, and reconnect.
  4. Voltage Readings Are Inaccurate:

    • Cause: Incorrect resistor values in the voltage divider circuit.
    • Solution: Recalculate and use appropriate resistor values for the voltage divider.

FAQs

  • Q: Can this board be used with NiMH or lead-acid batteries?
    A: No, this board is specifically designed for lithium-ion and lithium-polymer batteries.

  • Q: What happens if the battery voltage drops below 2.5V?
    A: The board will disconnect the load to prevent over-discharging and protect the battery.

  • Q: Can I use this board for a 3-cell (3S) battery pack?
    A: No, this board is designed for single-cell (1S) battery packs. For multi-cell packs, use a protection board designed for the specific configuration.

By following this documentation, you can safely and effectively use the Dollatek ELA20598 Battery Charger Protection Board in your projects.