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How to Use charger module circuit : Examples, Pinouts, and Specs

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Introduction

The ETA9650 is a highly efficient charger module circuit designed to convert AC or DC power into a suitable voltage and current for charging batteries or powering devices. Manufactured by ETA, this module integrates advanced features to ensure safe, reliable, and efficient charging. It is commonly used in portable electronics, power banks, IoT devices, and other battery-powered applications.

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Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
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Image of hybrid torch: A project utilizing charger module circuit  in a practical application
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Solar-Powered Battery Charger with LED Indicator and Motor Control
Image of hybrid torch: A project utilizing charger module circuit  in a practical application
This circuit is a solar-powered battery charging and motor control system. The solar panel charges a 3.7V battery through a TP4056 charging module, which also powers an LED indicator via a rocker switch. Additionally, the circuit includes a motor driven by the battery, with a 7805 voltage regulator and bridge rectifier ensuring stable power delivery.
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Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with charger module circuit

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of hybrid torch: A project utilizing charger module circuit  in a practical application
Solar-Powered Battery Charging Circuit with LED Indicator
This circuit appears to be a solar-powered charging and power supply system with a battery backup. A TP4056 module is used for charging the 3.7V battery from the solar panel via a bridge rectifier, ensuring proper battery management. The system can power an LED and a motor, with a rocker switch to control the LED, and diodes are used to provide correct polarity and prevent backflow of current.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Copy of hybrid torch: A project utilizing charger module circuit  in a practical application
Solar-Powered Motor Control with Battery Charging and LED Indicator
This circuit is a solar-powered battery charging system with an LED indicator. The solar panel charges a 3.7V battery through a TP4056 charging module, which is regulated by a 7805 voltage regulator and protected by diodes and a bridge rectifier. A rocker switch controls the LED indicator to show the charging status.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of hybrid torch: A project utilizing charger module circuit  in a practical application
Solar-Powered Battery Charger with LED Indicator and Motor Control
This circuit is a solar-powered battery charging and motor control system. The solar panel charges a 3.7V battery through a TP4056 charging module, which also powers an LED indicator via a rocker switch. Additionally, the circuit includes a motor driven by the battery, with a 7805 voltage regulator and bridge rectifier ensuring stable power delivery.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of test 1 ih: A project utilizing charger module circuit  in a practical application
Battery-Powered DC-DC Converter System for Multi-Voltage Power Distribution
This circuit converts a 38.5V battery output to multiple lower voltage levels using a series of DC-DC converters and a power module. It includes an emergency stop switch for safety and distributes power to various components such as a relay module, USB ports, and a bus servo adaptor.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications

  • Charging lithium-ion or lithium-polymer batteries
  • Powering portable electronic devices
  • Integration into power banks and battery management systems
  • IoT devices requiring compact and efficient charging solutions

Technical Specifications

The ETA9650 charger module circuit is designed with robust technical capabilities to meet the demands of modern electronic devices. Below are the key specifications:

Key Technical Details

Parameter Value
Input Voltage Range 4.5V to 28V
Output Voltage Configurable (up to 4.2V)
Maximum Output Current 2A
Charging Algorithm CC (Constant Current) / CV (Constant Voltage)
Efficiency Up to 95%
Operating Temperature -40°C to +85°C
Package Type DFN-10 (3mm x 3mm)

Pin Configuration and Descriptions

The ETA9650 module features a 10-pin DFN package. Below is the pinout and description:

Pin Number Pin Name Description
1 VIN Input voltage pin (4.5V to 28V)
2 GND Ground pin
3 BAT Battery connection pin
4 CHG_OK Charging status indicator (active low)
5 ISET Current setting pin (sets charging current)
6 EN Enable pin (active high to enable charging)
7 NTC Temperature monitoring pin for battery safety
8 STAT Status pin (indicates charging state)
9 VREF Reference voltage output
10 NC No connection

Usage Instructions

The ETA9650 charger module circuit is straightforward to use in a variety of applications. Below are the steps and considerations for integrating it into your design:

How to Use the ETA9650 in a Circuit

  1. Power Supply: Connect a DC power source (4.5V to 28V) to the VIN pin. Ensure the input voltage is within the specified range.
  2. Battery Connection: Connect the positive terminal of the battery to the BAT pin and the negative terminal to GND.
  3. Set Charging Current: Use a resistor on the ISET pin to configure the desired charging current. Refer to the datasheet for the resistor value corresponding to your required current.
  4. Enable Charging: Pull the EN pin high to enable charging. If left floating, the module will remain disabled.
  5. Monitor Status: Use the CHG_OK and STAT pins to monitor the charging status. These pins can be connected to LEDs or a microcontroller for visual or digital feedback.
  6. Temperature Monitoring: Connect an NTC thermistor to the NTC pin for battery temperature monitoring. This ensures safe charging by halting the process if the battery temperature exceeds safe limits.

Important Considerations

  • Thermal Management: Ensure proper heat dissipation, especially when charging at high currents. Use a heatsink or place the module on a PCB with good thermal conductivity.
  • Battery Compatibility: Verify that the battery chemistry and voltage are compatible with the ETA9650's output.
  • Safety Features: Utilize the NTC pin for temperature monitoring to prevent overheating and potential damage to the battery.
  • Input Voltage: Avoid exceeding the maximum input voltage of 28V to prevent damage to the module.

Example: Using ETA9650 with Arduino UNO

The ETA9650 can be connected to an Arduino UNO to monitor charging status. Below is an example code snippet:

// Example code to monitor ETA9650 charging status with Arduino UNO

#define CHG_OK_PIN 2  // Connect CHG_OK pin of ETA9650 to Arduino digital pin 2
#define STAT_PIN 3    // Connect STAT pin of ETA9650 to Arduino digital pin 3

void setup() {
  pinMode(CHG_OK_PIN, INPUT);  // Set CHG_OK pin as input
  pinMode(STAT_PIN, INPUT);    // Set STAT pin as input
  Serial.begin(9600);          // Initialize serial communication
}

void loop() {
  int chgStatus = digitalRead(CHG_OK_PIN);  // Read CHG_OK pin status
  int statStatus = digitalRead(STAT_PIN);  // Read STAT pin status

  // Print charging status to the serial monitor
  if (chgStatus == LOW) {
    Serial.println("Charging in progress...");
  } else {
    Serial.println("Charging complete or no battery connected.");
  }

  // Print additional status information
  if (statStatus == HIGH) {
    Serial.println("Battery is fully charged.");
  } else {
    Serial.println("Battery is still charging.");
  }

  delay(1000);  // Wait for 1 second before checking again
}

Troubleshooting and FAQs

Common Issues and Solutions

  1. Module Overheating

    • Cause: High charging current or insufficient heat dissipation.
    • Solution: Reduce the charging current by adjusting the resistor on the ISET pin. Ensure proper thermal management by using a heatsink or a well-designed PCB.
  2. Battery Not Charging

    • Cause: Incorrect wiring or incompatible battery.
    • Solution: Verify all connections and ensure the battery voltage and chemistry are compatible with the ETA9650.
  3. CHG_OK Pin Always High

    • Cause: No battery connected or battery already fully charged.
    • Solution: Check the battery connection and ensure the battery is not already at full capacity.
  4. Input Voltage Out of Range

    • Cause: Input voltage below 4.5V or above 28V.
    • Solution: Use a power source within the specified input voltage range.

FAQs

Q: Can the ETA9650 charge multiple batteries in series?
A: No, the ETA9650 is designed for single-cell lithium-ion or lithium-polymer batteries. For multiple cells, use a battery management system (BMS) designed for series configurations.

Q: Is the ETA9650 suitable for fast charging?
A: Yes, the ETA9650 supports charging currents up to 2A, making it suitable for fast charging applications.

Q: How do I calculate the resistor value for the ISET pin?
A: Refer to the ETA9650 datasheet for the formula or table that correlates resistor values to charging current.

Q: Can I use the ETA9650 without the NTC pin?
A: While the NTC pin is optional, it is highly recommended to use it for battery temperature monitoring to ensure safe operation.

This concludes the documentation for the ETA9650 charger module circuit. For further details, refer to the official datasheet or contact ETA support.