Cirkit Designer Logo
Cirkit Designer
Your all-in-one circuit design IDE
Home / 
Component Documentation

How to Use HSHCC: Examples, Pinouts, and Specs

Image of HSHCC
Cirkit Designer LogoDesign with HSHCC in Cirkit Designer

Introduction

The HSHCC (High-Speed High-Current Connector) is a specialized electronic component designed for efficient power transmission in high-performance applications. It ensures minimal signal loss and heat generation, making it ideal for systems requiring reliable and high-speed power delivery. The HSHCC is commonly used in industrial automation, electric vehicles, robotics, and high-power computing systems.

Explore Projects Built with HSHCC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Arduino UNO-Based Smart Irrigation System with Motion Detection and Bluetooth Connectivity
Image of Copy of wiring TA: A project utilizing HSHCC in a practical application
This circuit is a microcontroller-based control and monitoring system. It uses an Arduino UNO to read from a DHT22 temperature and humidity sensor and an HC-SR501 motion sensor, display data on an LCD, and control a water pump and an LED through a relay. The HC-05 Bluetooth module allows for wireless communication.
Cirkit Designer LogoOpen Project in Cirkit Designer
Multi-Sensor Environmental Monitoring System with Wi-Fi Connectivity
Image of Project 2. Kitchen : A project utilizing HSHCC in a practical application
This circuit features an ESP8266 NodeMCU microcontroller interfaced with various sensors including a flame sensor (SHT113), a hydrogen sulfide gas sensor (MQ-136), and a temperature and humidity sensor (DHT11). The microcontroller also controls an LCD display via I2C, a buzzer, and a relay which in turn controls a fan. A 7805 voltage regulator is used to step down the 9V DC source to 5V required by the microcontroller and other components, with diodes and transistors for protection and switching purposes.
Cirkit Designer LogoOpen Project in Cirkit Designer
Solar-Powered LED Light with Battery Charging and Light Sensing
Image of ebt: A project utilizing HSHCC in a practical application
This circuit is a solar-powered battery charging and LED lighting system. The solar cell charges a 18650 Li-ion battery through a TP4056 charging module, which also powers a 7805 voltage regulator to provide a stable 5V output. A photocell and MOSFET control the power to a high-power LED, allowing it to turn on or off based on ambient light conditions.
Cirkit Designer LogoOpen Project in Cirkit Designer
Arduino Nano Based Smart Waste Management System with GSM Notification
Image of 010 smart waste management system: A project utilizing HSHCC in a practical application
This circuit is designed for a smart waste management system using an Arduino Nano as the central controller. It features an HC-SR04 ultrasonic sensor to measure the fill level of a bin, a SIM800L GSM module for sending SMS alerts, and a buzzer and three LEDs (green, yellow, red) for local fill level indication. The system is powered by a lithium-ion battery, which is charged by a solar panel through a charge controller.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with HSHCC

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Copy of wiring TA: A project utilizing HSHCC in a practical application
Arduino UNO-Based Smart Irrigation System with Motion Detection and Bluetooth Connectivity
This circuit is a microcontroller-based control and monitoring system. It uses an Arduino UNO to read from a DHT22 temperature and humidity sensor and an HC-SR501 motion sensor, display data on an LCD, and control a water pump and an LED through a relay. The HC-05 Bluetooth module allows for wireless communication.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Project 2. Kitchen : A project utilizing HSHCC in a practical application
Multi-Sensor Environmental Monitoring System with Wi-Fi Connectivity
This circuit features an ESP8266 NodeMCU microcontroller interfaced with various sensors including a flame sensor (SHT113), a hydrogen sulfide gas sensor (MQ-136), and a temperature and humidity sensor (DHT11). The microcontroller also controls an LCD display via I2C, a buzzer, and a relay which in turn controls a fan. A 7805 voltage regulator is used to step down the 9V DC source to 5V required by the microcontroller and other components, with diodes and transistors for protection and switching purposes.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of ebt: A project utilizing HSHCC in a practical application
Solar-Powered LED Light with Battery Charging and Light Sensing
This circuit is a solar-powered battery charging and LED lighting system. The solar cell charges a 18650 Li-ion battery through a TP4056 charging module, which also powers a 7805 voltage regulator to provide a stable 5V output. A photocell and MOSFET control the power to a high-power LED, allowing it to turn on or off based on ambient light conditions.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of 010 smart waste management system: A project utilizing HSHCC in a practical application
Arduino Nano Based Smart Waste Management System with GSM Notification
This circuit is designed for a smart waste management system using an Arduino Nano as the central controller. It features an HC-SR04 ultrasonic sensor to measure the fill level of a bin, a SIM800L GSM module for sending SMS alerts, and a buzzer and three LEDs (green, yellow, red) for local fill level indication. The system is powered by a lithium-ion battery, which is charged by a solar panel through a charge controller.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Electric vehicle power systems
  • High-performance computing and data centers
  • Industrial automation and robotics
  • Renewable energy systems (e.g., solar inverters, wind turbines)
  • Aerospace and defense applications

Technical Specifications

Key Technical Details

Parameter Value
Maximum Voltage Rating 600V DC
Maximum Current Rating 200A
Contact Resistance ≤ 0.2 mΩ
Insulation Resistance ≥ 1000 MΩ
Operating Temperature -40°C to +125°C
Connector Material Copper alloy with gold plating
Insulator Material High-temperature thermoplastic
Durability 500 mating cycles

Pin Configuration and Descriptions

The HSHCC typically features a multi-pin configuration to support both power and signal connections. Below is a general description of the pin layout:

Pin Number Function Description
1 Power (+) Positive high-current power connection
2 Power (-) Negative high-current power connection
3 Signal (TX) Transmit signal for communication or monitoring
4 Signal (RX) Receive signal for communication or monitoring
5 Ground (GND) Common ground connection

Note: The exact pin configuration may vary depending on the specific HSHCC model. Always refer to the manufacturer's datasheet for precise details.

Usage Instructions

How to Use the HSHCC in a Circuit

  1. Connector Selection: Choose the appropriate HSHCC model based on your system's voltage, current, and environmental requirements.
  2. Wiring:
    • Use high-quality, appropriately rated cables for power connections to minimize resistance and heat generation.
    • Ensure proper crimping or soldering of wires to the connector terminals for a secure connection.
  3. Mounting: Secure the HSHCC to a stable surface or panel using the provided mounting holes or clips to prevent mechanical stress.
  4. Mating and Unmating: Align the male and female connectors carefully to avoid damage to the pins. Do not force the connection.
  5. Testing: After installation, verify the connections using a multimeter to ensure proper continuity and insulation.

Important Considerations and Best Practices

  • Heat Dissipation: Ensure adequate ventilation or cooling in high-current applications to prevent overheating.
  • Contact Cleaning: Periodically clean the connector contacts with a non-abrasive cleaner to maintain low contact resistance.
  • Environmental Protection: For outdoor or harsh environments, use HSHCC models with IP-rated sealing to protect against dust and moisture.
  • Avoid Overloading: Do not exceed the specified voltage and current ratings to prevent damage or failure.

Example: Connecting HSHCC to an Arduino UNO

While the HSHCC is primarily a power connector, it can also transmit signals for monitoring or control. Below is an example of using the HSHCC's signal pins to communicate with an Arduino UNO:

// Example: Reading signal data from HSHCC using Arduino UNO
// Pin 3 (TX) of HSHCC is connected to Arduino pin 10 (RX)
// Pin 5 (GND) of HSHCC is connected to Arduino GND

void setup() {
  Serial.begin(9600); // Initialize serial communication at 9600 baud
  pinMode(10, INPUT); // Set Arduino pin 10 as input
}

void loop() {
  if (Serial.available() > 0) {
    // Read data from HSHCC's TX pin
    int signalData = Serial.read();
    // Print the received data to the Serial Monitor
    Serial.print("Received Signal: ");
    Serial.println(signalData);
  }
}

Note: Ensure proper voltage level shifting if the HSHCC's signal pins operate at a voltage different from the Arduino's logic level (5V or 3.3V).

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
Overheating of the connector Exceeding current rating Reduce the load current or use a higher-rated HSHCC model.
Signal loss or noise Poor contact or damaged pins Inspect and clean the contacts; replace damaged connectors.
Difficulty in mating connectors Misalignment or debris in the connector Align connectors carefully; clean any debris.
Intermittent power or signal loss Loose or improper wiring Check and secure all connections.

FAQs

  1. Can the HSHCC be used for AC power transmission?
    Yes, the HSHCC can handle both AC and DC power, provided the voltage and current ratings are not exceeded.

  2. What is the recommended wire gauge for the HSHCC?
    The recommended wire gauge depends on the current rating. For 200A, use at least 2 AWG or thicker cables.

  3. How do I ensure long-term reliability of the HSHCC?
    Regularly inspect and clean the contacts, avoid overloading, and ensure proper installation to maintain optimal performance.

  4. Is the HSHCC compatible with other connector types?
    The HSHCC is designed for specific mating connectors. Check the manufacturer's compatibility guidelines before use.

By following this documentation, users can effectively integrate the HSHCC into their systems for reliable and efficient power transmission.