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How to Use MEAN WELL DRS-480-48: Examples, Pinouts, and Specs

Image of MEAN WELL DRS-480-48
Cirkit Designer LogoDesign with MEAN WELL DRS-480-48 in Cirkit Designer

Introduction

The MEAN WELL DRS-480-48 is a high-performance 480W, 48V DC-DC power supply designed for industrial applications. It offers high efficiency, a compact form factor, and robust reliability. This power supply is equipped with built-in protections against overvoltage, overcurrent, and short circuits, making it ideal for demanding environments. Its versatility and durability make it suitable for use in industrial automation, telecommunications, and renewable energy systems.

Explore Projects Built with MEAN WELL DRS-480-48

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Automated Peristaltic Pump Control System with Arduino and ESP32
Image of Long-Term Bench: A project utilizing MEAN WELL DRS-480-48 in a practical application
This circuit appears to be a control system for peristaltic pumps and a motor driver, with power regulation and communication capabilities. It includes a main power supply stepping down from 48V to various lower voltages for different components, two tb6600 micro stepping motor drivers controlling peristaltic pumps, and an ESP32-based custom PCB for managing signals and communication. The system also integrates an Arduino Mega for additional control and interfacing with a Sensirion flow meter, RS232 to TTL converters for serial communication, and an ultrasonic sensor for distance measurement.
Cirkit Designer LogoOpen Project in Cirkit Designer
Wi-Fi Controlled Irrigation and Well Pump System
Image of irrigationv1: A project utilizing MEAN WELL DRS-480-48 in a practical application
This circuit is designed to automate irrigation and well pump control using a Wemos D1 Mini microcontroller. It includes a 4-channel 5V relay module for controlling 24V irrigation valves and a separate relay for a 220V well pump, with power supplied by a 5V power supply and a 220V to 24V transformer.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered UPS with Step-Down Buck Converter and BMS
Image of Mini ups: A project utilizing MEAN WELL DRS-480-48 in a practical application
This circuit is a power management system that steps down a 240V AC input to a lower DC voltage using a buck converter, which then powers a 40W UPS. The UPS is controlled by a rocker switch and is backed up by a battery management system (BMS) connected to three 3.7V batteries in series, ensuring continuous power supply.
Cirkit Designer LogoOpen Project in Cirkit Designer
Multi-Channel Load Cell Measurement System with JYS60 Amplifiers and DAQ Integration
Image of Load Cell Circuit: A project utilizing MEAN WELL DRS-480-48 in a practical application
This is a multi-channel load cell measurement system with several JYS60 amplifiers connected to load cells for weight or force sensing. The amplified signals are directed to a DAQ system for data capture, and power is supplied through a barrel jack. Grounding is achieved via an AdaGator Side Black component.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with MEAN WELL DRS-480-48

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Long-Term Bench: A project utilizing MEAN WELL DRS-480-48 in a practical application
Automated Peristaltic Pump Control System with Arduino and ESP32
This circuit appears to be a control system for peristaltic pumps and a motor driver, with power regulation and communication capabilities. It includes a main power supply stepping down from 48V to various lower voltages for different components, two tb6600 micro stepping motor drivers controlling peristaltic pumps, and an ESP32-based custom PCB for managing signals and communication. The system also integrates an Arduino Mega for additional control and interfacing with a Sensirion flow meter, RS232 to TTL converters for serial communication, and an ultrasonic sensor for distance measurement.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of irrigationv1: A project utilizing MEAN WELL DRS-480-48 in a practical application
Wi-Fi Controlled Irrigation and Well Pump System
This circuit is designed to automate irrigation and well pump control using a Wemos D1 Mini microcontroller. It includes a 4-channel 5V relay module for controlling 24V irrigation valves and a separate relay for a 220V well pump, with power supplied by a 5V power supply and a 220V to 24V transformer.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Mini ups: A project utilizing MEAN WELL DRS-480-48 in a practical application
Battery-Powered UPS with Step-Down Buck Converter and BMS
This circuit is a power management system that steps down a 240V AC input to a lower DC voltage using a buck converter, which then powers a 40W UPS. The UPS is controlled by a rocker switch and is backed up by a battery management system (BMS) connected to three 3.7V batteries in series, ensuring continuous power supply.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Load Cell Circuit: A project utilizing MEAN WELL DRS-480-48 in a practical application
Multi-Channel Load Cell Measurement System with JYS60 Amplifiers and DAQ Integration
This is a multi-channel load cell measurement system with several JYS60 amplifiers connected to load cells for weight or force sensing. The amplified signals are directed to a DAQ system for data capture, and power is supplied through a barrel jack. Grounding is achieved via an AdaGator Side Black component.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Industrial automation systems
  • Telecommunications equipment
  • Renewable energy systems (e.g., solar or wind power setups)
  • Battery charging systems
  • LED lighting systems
  • Test and measurement equipment

Technical Specifications

Key Technical Details

Parameter Value
Input Voltage Range 33V DC to 60V DC
Output Voltage 48V DC
Output Power 480W
Efficiency Up to 94%
Operating Temperature -30°C to +70°C
Dimensions 125.5 x 102 x 32 mm
Weight 0.8 kg
Protections Overvoltage, Overcurrent,
Short Circuit, Overtemperature

Pin Configuration and Descriptions

The DRS-480-48 features screw terminal connections for input and output. Below is the pin configuration:

Pin Label Description
+V IN Positive DC input terminal
-V IN Negative DC input terminal
+V OUT Positive DC output terminal
-V OUT Negative DC output terminal
GND Ground connection for safety
Remote ON/OFF Remote control for enabling/disabling the output

Usage Instructions

How to Use the Component in a Circuit

  1. Input Connection: Connect the DC input voltage (33V to 60V) to the +V IN and -V IN terminals. Ensure the input voltage is within the specified range to avoid damage.
  2. Output Connection: Connect the load to the +V OUT and -V OUT terminals. Verify that the load does not exceed the maximum output power of 480W.
  3. Grounding: Connect the GND terminal to the system ground for safety and noise reduction.
  4. Remote Control: Use the Remote ON/OFF pin to enable or disable the output remotely. This can be controlled using a switch or a microcontroller.

Important Considerations and Best Practices

  • Cooling: Ensure adequate ventilation around the power supply to maintain optimal operating temperatures.
  • Wiring: Use appropriately rated wires for the input and output connections to handle the current safely.
  • Polarity: Double-check the polarity of the input and output connections to prevent damage.
  • Load Regulation: Avoid sudden changes in load that exceed the power supply's dynamic response capabilities.
  • Mounting: Secure the power supply in a stable position to prevent vibration or movement during operation.

Example: Connecting to an Arduino UNO

The DRS-480-48 can be used to power an Arduino UNO and other peripherals. Below is an example of how to connect it:

  1. Connect the +V OUT terminal to the Arduino's VIN pin.
  2. Connect the -V OUT terminal to the Arduino's GND pin.
  3. Ensure the output voltage is set to 48V and use a step-down converter if the Arduino requires a lower voltage (e.g., 5V).

Sample Arduino Code for Remote ON/OFF Control

// This code demonstrates how to control the Remote ON/OFF pin of the
// MEAN WELL DRS-480-48 using an Arduino UNO. The pin is toggled every
// 5 seconds to enable and disable the power supply output.

const int remoteControlPin = 7; // Pin connected to Remote ON/OFF terminal

void setup() {
  pinMode(remoteControlPin, OUTPUT); // Set the pin as an output
  digitalWrite(remoteControlPin, LOW); // Start with the power supply OFF
}

void loop() {
  digitalWrite(remoteControlPin, HIGH); // Turn ON the power supply
  delay(5000); // Wait for 5 seconds
  digitalWrite(remoteControlPin, LOW); // Turn OFF the power supply
  delay(5000); // Wait for 5 seconds
}

Troubleshooting and FAQs

Common Issues and Solutions

  1. No Output Voltage

    • Cause: Input voltage is out of range or improperly connected.
    • Solution: Verify the input voltage is within the 33V to 60V range and check the polarity.
  2. Overload Protection Triggered

    • Cause: Load exceeds the maximum output power of 480W.
    • Solution: Reduce the load to within the power supply's capacity.
  3. Overheating

    • Cause: Insufficient ventilation or operation in a high-temperature environment.
    • Solution: Improve airflow around the power supply or reduce the ambient temperature.
  4. Remote ON/OFF Not Working

    • Cause: Incorrect wiring or control signal.
    • Solution: Verify the connection to the Remote ON/OFF pin and ensure the control signal is within the required voltage range.

FAQs

Q: Can the DRS-480-48 be used in parallel with other power supplies?
A: Yes, the DRS-480-48 supports parallel operation for increased power output. Follow the manufacturer's guidelines for proper configuration.

Q: Is the output voltage adjustable?
A: No, the output voltage is fixed at 48V.

Q: What type of loads can the DRS-480-48 handle?
A: The power supply can handle resistive, inductive, and capacitive loads, provided they are within the specified power and current limits.

Q: Does the DRS-480-48 have built-in EMI filtering?
A: Yes, the power supply includes built-in EMI filtering to reduce electromagnetic interference.