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How to Use TPS63020 2.5V Li-Ion: Examples, Pinouts, and Specs

Image of TPS63020 2.5V Li-Ion
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Introduction

The TPS63020 is a highly efficient DC-DC step-up/step-down converter manufactured by TP. It is specifically designed to provide a regulated output voltage of 2.5V, making it ideal for powering devices from a single Li-Ion battery. This component is capable of operating in both buck (step-down) and boost (step-up) modes, ensuring stable output even when the input voltage fluctuates above or below the desired output voltage.

Explore Projects Built with TPS63020 2.5V Li-Ion

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Battery-Powered 18650 Li-ion Charger with USB Output and Adjustable Voltage Regulator
Image of Breadboard: A project utilizing TPS63020 2.5V Li-Ion in a practical application
This circuit is a battery management and power supply system that uses three 3.7V batteries connected to a 3S 10A Li-ion 18650 Charger Protection Board Module for balanced charging and protection. The system includes a TP4056 Battery Charging Protection Module for additional charging safety, a Step Up Boost Power Converter to regulate and boost the voltage, and a USB regulator to provide a stable 5V output, controlled by a push switch.
Cirkit Designer LogoOpen Project in Cirkit Designer
ESP32-Based Battery-Powered Multi-Sensor System
Image of Dive sense: A project utilizing TPS63020 2.5V Li-Ion in a practical application
This circuit consists of a TP4056 module connected to a 3.7V LiPo battery, providing a charging interface for the battery. The TP4056 manages the charging process by connecting its B+ and B- pins to the battery's positive and ground terminals, respectively.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered Adjustable Voltage Regulator with Li-ion 18650 Batteries and BMS
Image of mini ups: A project utilizing TPS63020 2.5V Li-Ion in a practical application
This circuit is a power management system that uses four Li-ion 18650 batteries connected to a 2S 30A BMS for battery management and protection. The system includes step-up and step-down voltage regulators to provide adjustable output voltages, controlled by a rocker switch, and multiple DC jacks for power input and output.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered Audio Playback and Amplification System
Image of recorder: A project utilizing TPS63020 2.5V Li-Ion in a practical application
This circuit is designed to charge 18650 lithium-ion batteries using a TP4056 charger module, and then boost the voltage using an XL 6009 Boost Module. The boosted voltage is regulated by a 7805 voltage regulator to provide a stable 5V output, which powers an ISD1820 voice recording and playback module. The audio signal from the ISD1820 is then amplified by an LM386 audio amplifier module and output through a loudspeaker.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with TPS63020 2.5V Li-Ion

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Breadboard: A project utilizing TPS63020 2.5V Li-Ion in a practical application
Battery-Powered 18650 Li-ion Charger with USB Output and Adjustable Voltage Regulator
This circuit is a battery management and power supply system that uses three 3.7V batteries connected to a 3S 10A Li-ion 18650 Charger Protection Board Module for balanced charging and protection. The system includes a TP4056 Battery Charging Protection Module for additional charging safety, a Step Up Boost Power Converter to regulate and boost the voltage, and a USB regulator to provide a stable 5V output, controlled by a push switch.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Dive sense: A project utilizing TPS63020 2.5V Li-Ion in a practical application
ESP32-Based Battery-Powered Multi-Sensor System
This circuit consists of a TP4056 module connected to a 3.7V LiPo battery, providing a charging interface for the battery. The TP4056 manages the charging process by connecting its B+ and B- pins to the battery's positive and ground terminals, respectively.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of mini ups: A project utilizing TPS63020 2.5V Li-Ion in a practical application
Battery-Powered Adjustable Voltage Regulator with Li-ion 18650 Batteries and BMS
This circuit is a power management system that uses four Li-ion 18650 batteries connected to a 2S 30A BMS for battery management and protection. The system includes step-up and step-down voltage regulators to provide adjustable output voltages, controlled by a rocker switch, and multiple DC jacks for power input and output.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of recorder: A project utilizing TPS63020 2.5V Li-Ion in a practical application
Battery-Powered Audio Playback and Amplification System
This circuit is designed to charge 18650 lithium-ion batteries using a TP4056 charger module, and then boost the voltage using an XL 6009 Boost Module. The boosted voltage is regulated by a 7805 voltage regulator to provide a stable 5V output, which powers an ISD1820 voice recording and playback module. The audio signal from the ISD1820 is then amplified by an LM386 audio amplifier module and output through a loudspeaker.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Portable electronics powered by single-cell Li-Ion batteries
  • Wearable devices and IoT gadgets
  • Battery-powered medical devices
  • Industrial sensors and low-power systems
  • Applications requiring a stable 2.5V output from variable input voltages

Technical Specifications

The TPS63020 is a versatile and robust power management IC. Below are its key technical details:

Key Specifications

Parameter Value
Input Voltage Range 1.8V to 5.5V
Output Voltage 2.5V (fixed)
Output Current Up to 2A
Efficiency Up to 96%
Switching Frequency 2.4 MHz
Operating Temperature Range -40°C to +85°C
Package Type 10-pin VSON (3mm x 3mm)

Pin Configuration and Descriptions

The TPS63020 comes in a 10-pin VSON package. Below is the pinout and description:

Pin Number Pin Name Description
1 VIN Input voltage pin (1.8V to 5.5V). Connect to the power source.
2 EN Enable pin. Drive high to enable the converter, low to disable.
3 PGND Power ground. Connect to the ground plane of the PCB.
4 SW Switch pin. Connect to the inductor.
5 VOUT Regulated output voltage (2.5V). Connect to the load.
6 FB Feedback pin. Used for output voltage regulation.
7 AGND Analog ground. Connect to the ground plane of the PCB.
8 PS/SYNC Power save mode or synchronization input. Configure for efficiency or sync.
9 L1 Inductor connection pin.
10 L2 Inductor connection pin.

Usage Instructions

The TPS63020 is straightforward to use in a circuit. Below are the steps and considerations for proper implementation:

How to Use the Component in a Circuit

  1. Power Supply Connection: Connect the input voltage (VIN) pin to a power source within the range of 1.8V to 5.5V. Use a decoupling capacitor (e.g., 10µF) close to the VIN pin to reduce noise.
  2. Inductor Selection: Choose an inductor with a value between 1µH and 2.2µH, capable of handling the peak current. Connect the inductor between the SW pin and the L1/L2 pins.
  3. Output Capacitor: Use a low-ESR ceramic capacitor (e.g., 22µF) at the VOUT pin to stabilize the output voltage.
  4. Enable Pin: Drive the EN pin high to enable the converter. Pull it low to disable the device and reduce power consumption.
  5. Feedback Resistor: If using an adjustable version of the TPS63020, connect a resistor divider to the FB pin to set the desired output voltage. For the fixed 2.5V version, this pin is internally configured.
  6. Power Save Mode: Configure the PS/SYNC pin for power save mode (high efficiency at light loads) or synchronization with an external clock.

Important Considerations and Best Practices

  • Thermal Management: Ensure proper heat dissipation by using a PCB with a solid ground plane and thermal vias under the IC.
  • PCB Layout: Minimize the loop area of the input and output capacitors to reduce EMI. Place components as close to the IC as possible.
  • Startup Behavior: Ensure the input voltage is stable before enabling the device to avoid startup issues.
  • Inductor Saturation: Select an inductor with a saturation current higher than the peak current to prevent performance degradation.

Example: Connecting TPS63020 to an Arduino UNO

The TPS63020 can be used to power an Arduino UNO from a single Li-Ion battery. Below is an example circuit and Arduino code:

Circuit Connections

  • Connect the VIN pin of the TPS63020 to the positive terminal of the Li-Ion battery.
  • Connect the VOUT pin to the 5V pin of the Arduino UNO.
  • Connect the GND pins of the TPS63020 and Arduino UNO to the battery's negative terminal.
  • Use appropriate capacitors and an inductor as per the datasheet recommendations.

Arduino Code Example

// Example code to blink an LED using Arduino UNO powered by TPS63020
// Ensure the TPS63020 provides a stable 2.5V output to the Arduino

const int ledPin = 13; // Pin connected to the onboard LED

void setup() {
  pinMode(ledPin, OUTPUT); // Set the LED pin as an output
}

void loop() {
  digitalWrite(ledPin, HIGH); // Turn the LED on
  delay(1000);                // Wait for 1 second
  digitalWrite(ledPin, LOW);  // Turn the LED off
  delay(1000);                // Wait for 1 second
}

Troubleshooting and FAQs

Common Issues and Solutions

  1. No Output Voltage:

    • Cause: The EN pin is not driven high.
    • Solution: Ensure the EN pin is connected to a high logic level (e.g., VIN).
  2. Unstable Output Voltage:

    • Cause: Insufficient or incorrect output capacitor.
    • Solution: Use a low-ESR ceramic capacitor with the recommended value (e.g., 22µF).
  3. Overheating:

    • Cause: Excessive load current or poor thermal management.
    • Solution: Reduce the load current or improve PCB thermal design.
  4. Low Efficiency at Light Loads:

    • Cause: Power save mode not enabled.
    • Solution: Configure the PS/SYNC pin for power save mode.

FAQs

Q1: Can the TPS63020 handle input voltages higher than 5.5V?
A1: No, the maximum input voltage is 5.5V. Exceeding this limit may damage the device.

Q2: What happens if the input voltage drops below 1.8V?
A2: The device may stop regulating the output voltage and enter undervoltage lockout (UVLO).

Q3: Can I use the TPS63020 for adjustable output voltages?
A3: Yes, the adjustable version of the TPS63020 allows you to set the output voltage using an external resistor divider.

Q4: Is the TPS63020 suitable for powering high-current devices?
A4: Yes, it can supply up to 2A of output current, provided the input voltage and thermal conditions are within limits.