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How to Use MPPT 48V/70-80A: Examples, Pinouts, and Specs

Image of MPPT 48V/70-80A
Cirkit Designer LogoDesign with MPPT 48V/70-80A in Cirkit Designer

Introduction

The MPPT 48V/70-80A is a high-performance Maximum Power Point Tracking (MPPT) charge controller designed for solar energy systems. It is specifically engineered to optimize energy harvest from solar panels by dynamically adjusting the operating point of the panels to their maximum power point. This component is ideal for 48V systems and can handle a current range of 70-80A, making it suitable for medium to large-scale solar installations.

Explore Projects Built with MPPT 48V/70-80A

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Solar-Powered Battery Charging System with MPPT and Voltage Regulation
Image of SUBSISTEM DAYA SIPERSA: A project utilizing MPPT 48V/70-80A in a practical application
This circuit is a solar power management system that includes a solar panel, an MPPT solar charge controller, a 12V 200Ah battery, and various voltage converters. The system is designed to harness solar energy, store it in a battery, and provide regulated power outputs at different voltages for various loads.
Cirkit Designer LogoOpen Project in Cirkit Designer
Solar-Powered Battery Charging System with MPPT and Multimeter Monitoring
Image of Tech: A project utilizing MPPT 48V/70-80A in a practical application
This circuit consists of two solar panels connected in series to an MPPT solar charge controller, which regulates the charging of a 12V 200Ah battery. A multimeter is integrated to monitor the voltage and current from the solar panels to the charge controller.
Cirkit Designer LogoOpen Project in Cirkit Designer
Solar-Powered Battery Charging System with MPPT and ESP32
Image of Daya matahari: A project utilizing MPPT 48V/70-80A in a practical application
This circuit is a solar-powered battery charging system with an MPPT (Maximum Power Point Tracking) charge controller. The solar panel provides power to the MPPT SCC, which optimizes the charging of a 12V battery. A step-up boost converter is used to regulate the output voltage from the battery.
Cirkit Designer LogoOpen Project in Cirkit Designer
Solar-Powered Environmental Monitoring System with ESP32-C3 and Battery Management
Image of Generator Shed - 3: A project utilizing MPPT 48V/70-80A in a practical application
This circuit is designed for solar energy harvesting and battery management. It includes a solar panel connected to an MPPT (Maximum Power Point Tracking) 12V charge controller for efficient charging of a 12V AGM battery. Additionally, a 6V solar panel charges a 3.7V battery through a TP4056 charge controller. The circuit also features an AHT21 sensor for temperature and humidity readings and an INA3221 for current and voltage monitoring across various points, interfaced with an ESP32-C3 microcontroller for data processing and possibly IoT connectivity.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with MPPT 48V/70-80A

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of SUBSISTEM DAYA SIPERSA: A project utilizing MPPT 48V/70-80A in a practical application
Solar-Powered Battery Charging System with MPPT and Voltage Regulation
This circuit is a solar power management system that includes a solar panel, an MPPT solar charge controller, a 12V 200Ah battery, and various voltage converters. The system is designed to harness solar energy, store it in a battery, and provide regulated power outputs at different voltages for various loads.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Tech: A project utilizing MPPT 48V/70-80A in a practical application
Solar-Powered Battery Charging System with MPPT and Multimeter Monitoring
This circuit consists of two solar panels connected in series to an MPPT solar charge controller, which regulates the charging of a 12V 200Ah battery. A multimeter is integrated to monitor the voltage and current from the solar panels to the charge controller.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Daya matahari: A project utilizing MPPT 48V/70-80A in a practical application
Solar-Powered Battery Charging System with MPPT and ESP32
This circuit is a solar-powered battery charging system with an MPPT (Maximum Power Point Tracking) charge controller. The solar panel provides power to the MPPT SCC, which optimizes the charging of a 12V battery. A step-up boost converter is used to regulate the output voltage from the battery.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Generator Shed - 3: A project utilizing MPPT 48V/70-80A in a practical application
Solar-Powered Environmental Monitoring System with ESP32-C3 and Battery Management
This circuit is designed for solar energy harvesting and battery management. It includes a solar panel connected to an MPPT (Maximum Power Point Tracking) 12V charge controller for efficient charging of a 12V AGM battery. Additionally, a 6V solar panel charges a 3.7V battery through a TP4056 charge controller. The circuit also features an AHT21 sensor for temperature and humidity readings and an INA3221 for current and voltage monitoring across various points, interfaced with an ESP32-C3 microcontroller for data processing and possibly IoT connectivity.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Solar power systems for residential, commercial, and industrial applications
  • Off-grid and hybrid solar energy systems
  • Battery charging and energy storage systems
  • Renewable energy projects requiring high-efficiency power management

Technical Specifications

The MPPT 48V/70-80A charge controller is built to deliver reliable and efficient performance. Below are its key technical details:

General Specifications

Parameter Value
System Voltage 48V
Maximum Current 70-80A
Maximum Input Voltage 150V DC
Efficiency Up to 98%
Operating Temperature -20°C to +60°C
Cooling Method Active cooling (fan-based)
Communication Interface RS485, CAN, or Bluetooth
Protection Features Overvoltage, overcurrent,
short circuit, reverse polarity

Pin Configuration and Descriptions

Pin/Terminal Name Description
PV+ Positive input terminal for solar panel array
PV- Negative input terminal for solar panel array
BAT+ Positive output terminal for battery connection
BAT- Negative output terminal for battery connection
COM Communication port for monitoring and control
GND Ground terminal for communication interface

Usage Instructions

How to Use the MPPT 48V/70-80A in a Circuit

  1. Connect the Solar Panels:

    • Ensure the solar panel array's voltage does not exceed the maximum input voltage (150V DC).
    • Connect the positive terminal of the solar panel array to the PV+ terminal and the negative terminal to the PV- terminal.
  2. Connect the Battery:

    • Verify that the battery system is compatible with a 48V charge controller.
    • Connect the positive terminal of the battery to the BAT+ terminal and the negative terminal to the BAT- terminal.
  3. Communication Setup (Optional):

    • If monitoring or remote control is required, connect the communication interface (e.g., RS485 or Bluetooth) to the COM and GND terminals.
  4. Power On:

    • Once all connections are secure, power on the system. The MPPT controller will automatically detect the maximum power point of the solar panels and begin charging the battery.

Important Considerations and Best Practices

  • System Compatibility: Ensure the solar panel array and battery system are compatible with the MPPT controller's voltage and current ratings.
  • Wiring: Use appropriately rated cables to handle the high current (70-80A) and minimize voltage drops.
  • Cooling: Install the MPPT controller in a well-ventilated area to ensure proper cooling and prevent overheating.
  • Safety: Always disconnect the battery and solar panels before performing maintenance or making adjustments to the system.

Arduino Integration Example

While the MPPT 48V/70-80A is not directly controlled by an Arduino, it can be monitored using its communication interface (e.g., RS485). Below is an example of how to read data from the MPPT controller using an Arduino UNO and an RS485 module:

#include <ModbusMaster.h>

// Instantiate ModbusMaster object
ModbusMaster node;

void setup() {
  Serial.begin(9600); // Initialize serial communication for debugging
  node.begin(1, Serial); // Set Modbus slave ID to 1 and use Serial for RS485
}

void loop() {
  uint8_t result;
  uint16_t data;

  // Read battery voltage (example register address: 0x3100)
  result = node.readInputRegisters(0x3100, 1);
  if (result == node.ku8MBSuccess) {
    data = node.getResponseBuffer(0);
    Serial.print("Battery Voltage: ");
    Serial.print(data / 100.0); // Convert to volts
    Serial.println(" V");
  } else {
    Serial.println("Failed to read data from MPPT controller.");
  }

  delay(1000); // Wait 1 second before next read
}

Notes:

  • Replace 0x3100 with the actual register address for the desired data, as specified in the MPPT controller's communication protocol.
  • Use an RS485-to-TTL module to connect the Arduino to the MPPT controller.

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
No power output from the controller Incorrect wiring or loose connections Verify all connections and wiring.
Overheating Poor ventilation or high ambient temp. Ensure proper cooling and ventilation.
Communication failure Incorrect baud rate or wiring issues Check communication settings and cables.
Battery not charging Battery voltage mismatch or fault Verify battery compatibility and health.

FAQs

  1. Can I use this MPPT controller with a 24V system?

    • No, this controller is specifically designed for 48V systems.
  2. What happens if the input voltage exceeds 150V?

    • The controller has overvoltage protection and will shut down to prevent damage.
  3. Can I monitor the MPPT controller remotely?

    • Yes, the controller supports communication interfaces like RS485, CAN, or Bluetooth for remote monitoring and control.
  4. What type of batteries can I use with this controller?

    • The MPPT 48V/70-80A is compatible with lead-acid, lithium-ion, and other 48V battery systems. Always check the battery manufacturer's specifications for compatibility.