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How to Use Resettable Fuse PTC 500mA: Examples, Pinouts, and Specs

Image of Resettable Fuse PTC 500mA
Cirkit Designer LogoDesign with Resettable Fuse PTC 500mA in Cirkit Designer

Introduction

A resettable fuse, also known as a polymeric positive temperature coefficient (PTC) device, is designed to protect circuits from overcurrent conditions. Unlike traditional fuses, which must be replaced after a fault, a resettable fuse automatically resets itself once the fault is cleared. This makes it a cost-effective and convenient solution for circuit protection in a wide range of applications.

Explore Projects Built with Resettable Fuse PTC 500mA

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
PT100 Temperature Sensor with Rocker Switch and Resettable Fuse
Image of soldering iron: A project utilizing Resettable Fuse PTC 500mA in a practical application
This circuit is a basic power control system that uses a rocker switch to control the flow of 220V power through a resettable fuse and a PT100 temperature sensor. The switch allows the user to turn the power on or off, while the fuse provides overcurrent protection and the PT100 sensor can be used for temperature monitoring.
Cirkit Designer LogoOpen Project in Cirkit Designer
Basic Surge Protection Circuit with Benedict Switch
Image of DC & Monitoring Box: A project utilizing Resettable Fuse PTC 500mA in a practical application
The circuit includes a Benedict Switch connected in series with a Fuse Holder and an SPD (Surge Protection Device). The SPD is also connected to a Ground reference. This configuration suggests that the circuit is designed to control power flow, protect against overcurrent with the fuse, and guard against voltage surges with the SPD, with a safe path to ground for surge dissipation.
Cirkit Designer LogoOpen Project in Cirkit Designer
ESP32-Based Smart Power Monitoring System with Wi-Fi Connectivity
Image of Alaa : A project utilizing Resettable Fuse PTC 500mA in a practical application
This circuit is designed to monitor and measure electrical parameters using an ESP32 microcontroller, a ZMPT101B voltage sensor, and a 5A current sensor. It includes visual indicators with red and green LEDs and an audible alert via a piezo buzzer, all controlled by the ESP32.
Cirkit Designer LogoOpen Project in Cirkit Designer
PID Temperature Control System with Thermocouple and SSR
Image of IR: A project utilizing Resettable Fuse PTC 500mA in a practical application
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with Resettable Fuse PTC 500mA

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of soldering iron: A project utilizing Resettable Fuse PTC 500mA in a practical application
PT100 Temperature Sensor with Rocker Switch and Resettable Fuse
This circuit is a basic power control system that uses a rocker switch to control the flow of 220V power through a resettable fuse and a PT100 temperature sensor. The switch allows the user to turn the power on or off, while the fuse provides overcurrent protection and the PT100 sensor can be used for temperature monitoring.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of DC & Monitoring Box: A project utilizing Resettable Fuse PTC 500mA in a practical application
Basic Surge Protection Circuit with Benedict Switch
The circuit includes a Benedict Switch connected in series with a Fuse Holder and an SPD (Surge Protection Device). The SPD is also connected to a Ground reference. This configuration suggests that the circuit is designed to control power flow, protect against overcurrent with the fuse, and guard against voltage surges with the SPD, with a safe path to ground for surge dissipation.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Alaa : A project utilizing Resettable Fuse PTC 500mA in a practical application
ESP32-Based Smart Power Monitoring System with Wi-Fi Connectivity
This circuit is designed to monitor and measure electrical parameters using an ESP32 microcontroller, a ZMPT101B voltage sensor, and a 5A current sensor. It includes visual indicators with red and green LEDs and an audible alert via a piezo buzzer, all controlled by the ESP32.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of IR: A project utilizing Resettable Fuse PTC 500mA in a practical application
PID Temperature Control System with Thermocouple and SSR
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Overcurrent protection in power supplies and battery packs
  • Protection of USB ports and peripheral devices
  • Circuit protection in consumer electronics, such as laptops and smartphones
  • Automotive electronics, including infotainment systems and sensors
  • Industrial control systems and telecommunications equipment

Technical Specifications

The Resettable Fuse PTC 500mA is designed to handle moderate current loads while providing reliable overcurrent protection. Below are its key technical details:

Key Specifications

Parameter Value
Hold Current (IHOLD) 500mA (0.5A)
Trip Current (ITRIP) 1A
Maximum Voltage (VMAX) 60V
Resistance (RMIN - RMAX) 0.5Ω - 2.5Ω
Maximum Time to Trip 0.1s (at 8A)
Operating Temperature -40°C to +85°C
Reset Time Varies (typically a few seconds)
Package Type Radial or Surface Mount

Pin Configuration and Descriptions

The Resettable Fuse PTC 500mA typically has two terminals:

Pin Number Name Description
1 Terminal 1 Connects to the power source or input voltage.
2 Terminal 2 Connects to the load or protected circuit.

Usage Instructions

How to Use the Component in a Circuit

  1. Placement in the Circuit:
    • Place the resettable fuse in series with the load you want to protect.
    • Ensure that Terminal 1 is connected to the power source and Terminal 2 to the load.
  2. Voltage and Current Ratings:
    • Verify that the operating voltage and current of your circuit do not exceed the fuse's maximum ratings (60V and 500mA hold current).
  3. PCB Design:
    • For surface-mount fuses, ensure proper soldering and thermal management.
    • For radial fuses, ensure the leads are securely soldered to the PCB.

Important Considerations and Best Practices

  • Avoid Overheating: Ensure adequate ventilation or heat dissipation in your circuit to prevent the fuse from tripping unnecessarily.
  • Reset Time: After a fault, allow sufficient time for the fuse to cool and reset before reapplying power.
  • Testing: Test the circuit under normal and fault conditions to ensure the fuse trips and resets as expected.
  • Parallel Connections: Avoid connecting multiple resettable fuses in parallel, as this can lead to uneven current distribution and unreliable operation.

Example: Using the Resettable Fuse with an Arduino UNO

The Resettable Fuse PTC 500mA can be used to protect an Arduino UNO from overcurrent conditions. Below is an example circuit and code:

Circuit Description

  • Connect the resettable fuse in series with the 5V power supply line of the Arduino UNO.
  • Terminal 1 of the fuse connects to the 5V output of the power source.
  • Terminal 2 of the fuse connects to the 5V input pin of the Arduino UNO.

Example Code

// Example code to demonstrate normal operation of an Arduino UNO
// protected by a Resettable Fuse PTC 500mA.

// This code blinks an LED connected to pin 13 of the Arduino UNO.

void setup() {
  pinMode(13, OUTPUT); // Set pin 13 as an output for the LED
}

void loop() {
  digitalWrite(13, HIGH); // Turn the LED on
  delay(1000);            // Wait for 1 second
  digitalWrite(13, LOW);  // Turn the LED off
  delay(1000);            // Wait for 1 second
}

// Note: If an overcurrent condition occurs, the resettable fuse will trip,
// cutting off power to the Arduino. Once the fault is cleared, the fuse will
// reset, and the Arduino will resume normal operation.

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
Fuse trips frequently Circuit current exceeds IHOLD Check the load current and reduce it.
Fuse does not reset after tripping Fuse is still hot or fault persists Allow time for cooling and clear the fault.
Circuit does not power on Fuse is damaged or improperly connected Verify connections and replace if needed.

FAQs

  1. Q: Can I use this fuse for AC circuits?
    A: Yes, as long as the voltage and current ratings are not exceeded. However, ensure the fuse is rated for AC operation.

  2. Q: How many times can the fuse reset?
    A: Resettable fuses can reset hundreds or even thousands of times, depending on the operating conditions and the severity of faults.

  3. Q: What happens if I exceed the maximum voltage rating?
    A: Exceeding the voltage rating can damage the fuse and compromise its protective function.

By following this documentation, you can effectively integrate the Resettable Fuse PTC 500mA into your circuits for reliable overcurrent protection.