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How to Use IGUS.D9: Examples, Pinouts, and Specs

Image of IGUS.D9
Cirkit Designer LogoDesign with IGUS.D9 in Cirkit Designer

Introduction

The IGUS.D9 is a high-quality drag chain designed for cable management in dynamic and moving applications. Manufactured by IGUS, this component ensures the protection and organization of cables and hoses in automated machinery. Its robust design allows it to withstand repetitive motion, making it ideal for industrial environments where reliability and durability are critical.

Explore Projects Built with IGUS.D9

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Arduino UNO with A9G GSM/GPRS and Dual VL53L1X Distance Sensors
Image of TED CIRCUIT : A project utilizing IGUS.D9 in a practical application
This circuit features an Arduino UNO microcontroller interfaced with an A9G GSM/GPRS+GPS/BDS module and two VL53L1X time-of-flight distance sensors. The A9G module is connected to the Arduino via serial communication for GPS and GSM functionalities, while both VL53L1X sensors are connected through I2C with shared SDA and SCL lines and individual SHUT pins for selective sensor activation. The Arduino is programmed to control these peripherals, although the specific functionality is not detailed in the provided code.
Cirkit Designer LogoOpen Project in Cirkit Designer
ESP32-S3 Battery-Powered Environmental Monitoring System with OLED Display
Image of Diagram wiring: A project utilizing IGUS.D9 in a practical application
This circuit is a sensor and display system powered by a UPS module with a 12V power supply and 18650 batteries. It includes an ESP32 microcontroller that interfaces with various sensors (DHT22, Strain Gauge, MPU-6050, ADXL345) and an OLED display, with power regulation provided by a step-down buck converter.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered Sumo Robot with IR Sensors and DC Motors
Image of MASSIVE SUMO AUTO BOARD: A project utilizing IGUS.D9 in a practical application
This circuit is designed for a robotic system, featuring a Massive Sumo Board as the central controller. It integrates multiple FS-80NK diffuse IR sensors and IR line sensors for obstacle detection and line following, respectively, and controls two GM25 DC motors via MD13s motor drivers for movement. Power is supplied by an 11.1V LiPo battery.
Cirkit Designer LogoOpen Project in Cirkit Designer
Lilygo 7670e-Based Smart Interface with LCD Display and Keypad
Image of Paower: A project utilizing IGUS.D9 in a practical application
This circuit features a Lilygo 7670e microcontroller interfaced with a 16x2 I2C LCD for display, a 4X4 membrane matrix keypad for input, and an arcade button for additional control. It also includes a 4G antenna and a GPS antenna for communication and location tracking capabilities.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with IGUS.D9

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of TED CIRCUIT : A project utilizing IGUS.D9 in a practical application
Arduino UNO with A9G GSM/GPRS and Dual VL53L1X Distance Sensors
This circuit features an Arduino UNO microcontroller interfaced with an A9G GSM/GPRS+GPS/BDS module and two VL53L1X time-of-flight distance sensors. The A9G module is connected to the Arduino via serial communication for GPS and GSM functionalities, while both VL53L1X sensors are connected through I2C with shared SDA and SCL lines and individual SHUT pins for selective sensor activation. The Arduino is programmed to control these peripherals, although the specific functionality is not detailed in the provided code.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Diagram wiring: A project utilizing IGUS.D9 in a practical application
ESP32-S3 Battery-Powered Environmental Monitoring System with OLED Display
This circuit is a sensor and display system powered by a UPS module with a 12V power supply and 18650 batteries. It includes an ESP32 microcontroller that interfaces with various sensors (DHT22, Strain Gauge, MPU-6050, ADXL345) and an OLED display, with power regulation provided by a step-down buck converter.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of MASSIVE SUMO AUTO BOARD: A project utilizing IGUS.D9 in a practical application
Battery-Powered Sumo Robot with IR Sensors and DC Motors
This circuit is designed for a robotic system, featuring a Massive Sumo Board as the central controller. It integrates multiple FS-80NK diffuse IR sensors and IR line sensors for obstacle detection and line following, respectively, and controls two GM25 DC motors via MD13s motor drivers for movement. Power is supplied by an 11.1V LiPo battery.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Paower: A project utilizing IGUS.D9 in a practical application
Lilygo 7670e-Based Smart Interface with LCD Display and Keypad
This circuit features a Lilygo 7670e microcontroller interfaced with a 16x2 I2C LCD for display, a 4X4 membrane matrix keypad for input, and an arcade button for additional control. It also includes a 4G antenna and a GPS antenna for communication and location tracking capabilities.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Automated machinery: Protects cables and hoses in CNC machines, robotic arms, and conveyor systems.
  • Industrial automation: Ensures smooth cable movement in assembly lines and production equipment.
  • 3D printers: Manages cables for extruders and moving parts.
  • Medical devices: Organizes and protects sensitive cables in diagnostic and treatment equipment.
  • Material handling systems: Provides cable protection in cranes, lifts, and other moving systems.

Technical Specifications

The IGUS.D9 drag chain is designed to meet the demands of high-performance applications. Below are its key technical specifications:

General Specifications

Parameter Value
Manufacturer IGUS
Part ID D9
Material High-performance polymer
Operating Temperature -40°C to +80°C
Inner Width 9 mm
Outer Width 15 mm
Inner Height 10 mm
Bend Radius 28 mm
Maximum Travel Speed 10 m/s
Maximum Acceleration 50 m/s²
Cable Capacity Up to 3 cables (depending on size)

Pin Configuration and Descriptions

The IGUS.D9 drag chain does not have electrical pins, as it is a mechanical component. However, its modular design includes the following key features:

Feature Description
Chain Links Interlocking links that form the drag chain, allowing flexibility and strength.
Mounting Brackets End brackets for securing the drag chain to stationary or moving parts.
Cable Compartments Internal space for organizing and protecting cables or hoses.
Snap-Open Design Allows easy access for cable installation and maintenance.

Usage Instructions

The IGUS.D9 drag chain is straightforward to use and install. Follow these steps and best practices to ensure optimal performance:

Installation Steps

  1. Determine the cable layout:

    • Identify the cables or hoses to be routed through the drag chain.
    • Ensure the cables are flexible and suitable for dynamic applications.
  2. Assemble the drag chain:

    • Connect the individual chain links to achieve the desired length.
    • Use the snap-open feature to access the internal compartments.
  3. Route the cables:

    • Place the cables inside the drag chain, ensuring they are not twisted or overly tight.
    • Leave some slack to accommodate movement and prevent strain.
  4. Secure the drag chain:

    • Attach the mounting brackets to the ends of the drag chain.
    • Fix the brackets to the stationary and moving parts of the machinery.
  5. Test the movement:

    • Move the machinery through its full range of motion to ensure the drag chain operates smoothly.
    • Check for any obstructions or excessive tension on the cables.

Important Considerations and Best Practices

  • Cable selection: Use cables with a small bending radius and high flexibility to prevent damage.
  • Avoid overloading: Do not exceed the drag chain's cable capacity or weight limits.
  • Regular maintenance: Periodically inspect the drag chain for wear, damage, or debris.
  • Proper alignment: Ensure the drag chain is aligned with the direction of movement to avoid twisting or binding.

Arduino UNO Integration

While the IGUS.D9 drag chain is not an electronic component, it can be used in projects involving Arduino UNO to manage cables for motors, sensors, or other peripherals. Below is an example of how to use the drag chain in a robotic arm project:

// Example: Controlling a robotic arm with cable management using IGUS.D9 drag chain
#include <Servo.h> // Include the Servo library for motor control

Servo baseServo;   // Servo for the base rotation
Servo armServo;    // Servo for the arm movement

void setup() {
  baseServo.attach(9); // Attach base servo to pin 9
  armServo.attach(10); // Attach arm servo to pin 10

  // Initialize servos to their starting positions
  baseServo.write(90); // Set base servo to 90 degrees
  armServo.write(90);  // Set arm servo to 90 degrees
}

void loop() {
  // Example movement: Rotate base and move arm
  baseServo.write(45);  // Rotate base to 45 degrees
  delay(1000);          // Wait for 1 second
  armServo.write(120);  // Move arm to 120 degrees
  delay(1000);          // Wait for 1 second

  // Return to starting position
  baseServo.write(90);  // Rotate base back to 90 degrees
  armServo.write(90);   // Move arm back to 90 degrees
  delay(1000);          // Wait for 1 second
}

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
Drag chain is not moving smoothly Misalignment or obstruction Check alignment and remove any obstructions.
Cables are damaged Excessive tension or improper routing Ensure cables have enough slack and are properly routed.
Chain links are breaking Overloading or excessive wear Reduce cable weight and inspect for wear.
Mounting brackets are loose Improper installation Tighten the brackets and ensure secure attachment.

FAQs

Q: Can the IGUS.D9 drag chain be used outdoors?
A: Yes, the IGUS.D9 is made of high-performance polymer that is resistant to UV and weather conditions, making it suitable for outdoor use.

Q: How do I determine the correct bend radius for my application?
A: The bend radius should be at least 10 times the diameter of the largest cable or hose in the drag chain.

Q: Can I cut the drag chain to a custom length?
A: Yes, the IGUS.D9 drag chain is modular and can be easily cut or extended to fit your specific requirements.

Q: What maintenance is required for the drag chain?
A: Regularly inspect the drag chain for wear, debris, and proper cable routing. Clean and replace any damaged links as needed.