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How to Use Over Under Voltage: Examples, Pinouts, and Specs

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Introduction

The Over Under Voltage device is a protective component designed to monitor voltage levels in an electrical circuit. It ensures the safety of connected equipment by disconnecting the load when the voltage exceeds or falls below preset thresholds. This prevents potential damage caused by overvoltage or undervoltage conditions.

Explore Projects Built with Over Under Voltage

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
12V UPS System with Dual 18650 Li-ion Battery Backup and Voltage Regulation
Image of Power supply: A project utilizing Over Under Voltage in a practical application
This circuit is designed to provide an uninterruptible power supply (UPS) system with a 12V DC output. It includes a 12V 5A power supply connected to an AC source through a toggle switch, which charges a pair of 18650 Li-ion batteries via a voltage regulator (XL4016). The UPS module ensures a continuous power supply to the load by switching between the power supply and the battery bank.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered UPS with Step-Down Buck Converter and BMS
Image of Mini ups: A project utilizing Over Under Voltage in a practical application
This circuit is a power management system that steps down a 240V AC input to a lower DC voltage using a buck converter, which then powers a 40W UPS. The UPS is controlled by a rocker switch and is backed up by a battery management system (BMS) connected to three 3.7V batteries in series, ensuring continuous power supply.
Cirkit Designer LogoOpen Project in Cirkit Designer
Arduino UNO-Based Voltage Monitoring System with SMS Alerts via SIM800L
Image of GSM800 Voltage  sensor: A project utilizing Over Under Voltage in a practical application
This circuit is designed to monitor voltage levels from two 240V power sources using a pair of voltage sensors connected to an Arduino UNO. The Arduino reads the sensor outputs and, if a voltage higher than 10V is detected, it uses a SIM800L GSM module to send an SMS alert. The system is powered by a Polymer Lithium Ion Battery, and resistors are used for voltage level shifting for the SIM800L communication with the Arduino.
Cirkit Designer LogoOpen Project in Cirkit Designer
Battery-Powered Arduino UNO and ESP-8266 Smart Controller with LCD and RTC
Image of Ogie Diagram: A project utilizing Over Under Voltage in a practical application
This circuit is a power management and control system that uses a 12V power supply and a 18650 Li-ion battery pack to provide a stable 5V output through a step-down buck converter. It includes an Arduino UNO, an ESP-8266 controller, a DS1307 RTC module, and a 20x4 I2C LCD display for monitoring and control purposes. The ULN2003A breakout board is used for driving higher current loads.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with Over Under Voltage

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Power supply: A project utilizing Over Under Voltage in a practical application
12V UPS System with Dual 18650 Li-ion Battery Backup and Voltage Regulation
This circuit is designed to provide an uninterruptible power supply (UPS) system with a 12V DC output. It includes a 12V 5A power supply connected to an AC source through a toggle switch, which charges a pair of 18650 Li-ion batteries via a voltage regulator (XL4016). The UPS module ensures a continuous power supply to the load by switching between the power supply and the battery bank.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Mini ups: A project utilizing Over Under Voltage in a practical application
Battery-Powered UPS with Step-Down Buck Converter and BMS
This circuit is a power management system that steps down a 240V AC input to a lower DC voltage using a buck converter, which then powers a 40W UPS. The UPS is controlled by a rocker switch and is backed up by a battery management system (BMS) connected to three 3.7V batteries in series, ensuring continuous power supply.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of GSM800 Voltage  sensor: A project utilizing Over Under Voltage in a practical application
Arduino UNO-Based Voltage Monitoring System with SMS Alerts via SIM800L
This circuit is designed to monitor voltage levels from two 240V power sources using a pair of voltage sensors connected to an Arduino UNO. The Arduino reads the sensor outputs and, if a voltage higher than 10V is detected, it uses a SIM800L GSM module to send an SMS alert. The system is powered by a Polymer Lithium Ion Battery, and resistors are used for voltage level shifting for the SIM800L communication with the Arduino.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Ogie Diagram: A project utilizing Over Under Voltage in a practical application
Battery-Powered Arduino UNO and ESP-8266 Smart Controller with LCD and RTC
This circuit is a power management and control system that uses a 12V power supply and a 18650 Li-ion battery pack to provide a stable 5V output through a step-down buck converter. It includes an Arduino UNO, an ESP-8266 controller, a DS1307 RTC module, and a 20x4 I2C LCD display for monitoring and control purposes. The ULN2003A breakout board is used for driving higher current loads.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Protection of sensitive electronic devices in industrial and residential settings.
  • Voltage regulation in power distribution systems.
  • Safeguarding appliances such as refrigerators, air conditioners, and computers.
  • Use in renewable energy systems to protect inverters and batteries.

Technical Specifications

The following table outlines the key technical details of the Over Under Voltage device:

Parameter Value
Operating Voltage Range 100V AC to 300V AC
Overvoltage Threshold Adjustable (e.g., 250V to 300V)
Undervoltage Threshold Adjustable (e.g., 100V to 200V)
Response Time < 1 second
Maximum Load Current 10A
Power Consumption < 2W
Operating Temperature -10°C to 50°C
Dimensions 90mm x 60mm x 40mm
Mounting Type DIN Rail or Panel Mount

Pin Configuration and Descriptions

The Over Under Voltage device typically has the following terminals:

Pin/Terminal Description
L (Line Input) Connects to the live wire of the AC power source.
N (Neutral Input) Connects to the neutral wire of the AC power source.
L (Load Output) Connects to the live wire of the load.
N (Load Output) Connects to the neutral wire of the load.

Usage Instructions

How to Use the Component in a Circuit

  1. Wiring the Device:

    • Connect the live (L) and neutral (N) input terminals of the device to the AC power source.
    • Connect the live (L) and neutral (N) output terminals to the load (e.g., an appliance or circuit to be protected).
    • Ensure all connections are secure and insulated to prevent short circuits.
  2. Adjusting Voltage Thresholds:

    • Use the adjustment knobs or buttons (if available) to set the overvoltage and undervoltage thresholds according to the requirements of your load.
    • Refer to the device's user manual for specific adjustment instructions.
  3. Testing the Device:

    • Power on the circuit and verify that the device operates within the set voltage range.
    • Simulate overvoltage and undervoltage conditions to ensure the device disconnects the load as expected.

Important Considerations and Best Practices

  • Always ensure the device's maximum load current rating is not exceeded.
  • Install the device in a well-ventilated area to prevent overheating.
  • Use appropriate fuses or circuit breakers for additional protection.
  • Regularly inspect the device for signs of wear or damage.

Example: Connecting to an Arduino UNO

While the Over Under Voltage device is not directly programmable, it can be used in conjunction with an Arduino UNO to monitor voltage levels. Below is an example of how to interface the device with an Arduino using a voltage sensor for additional monitoring:

// Example code to monitor voltage levels using an Arduino UNO
// and a voltage sensor. The Over Under Voltage device operates
// independently but can be monitored for additional safety.

const int voltagePin = A0; // Analog pin connected to the voltage sensor
float voltage = 0.0;       // Variable to store the measured voltage

void setup() {
  Serial.begin(9600); // Initialize serial communication
  pinMode(voltagePin, INPUT); // Set the voltage pin as input
}

void loop() {
  int sensorValue = analogRead(voltagePin); // Read the sensor value
  voltage = (sensorValue * 5.0) / 1023.0;   // Convert to voltage (assuming 5V ADC)
  voltage = voltage * 100; // Adjust based on sensor scaling (e.g., 100:1)

  // Print the voltage to the Serial Monitor
  Serial.print("Voltage: ");
  Serial.print(voltage);
  Serial.println(" V");

  // Add custom logic to trigger alerts or actions if needed
  if (voltage > 250.0) {
    Serial.println("Warning: Overvoltage detected!");
  } else if (voltage < 200.0) {
    Serial.println("Warning: Undervoltage detected!");
  }

  delay(1000); // Wait for 1 second before the next reading
}

Troubleshooting and FAQs

Common Issues and Solutions

  1. Device Does Not Power On:

    • Check the input wiring for loose or incorrect connections.
    • Verify that the input voltage is within the operating range of the device.
  2. Load Does Not Receive Power:

    • Ensure the overvoltage and undervoltage thresholds are set correctly.
    • Check for tripped circuit breakers or blown fuses in the circuit.
  3. Frequent Tripping of the Device:

    • Verify that the input voltage is stable and within the set thresholds.
    • Inspect the load for faults or excessive current draw.
  4. Device Overheats:

    • Ensure proper ventilation around the device.
    • Check that the load current does not exceed the device's maximum rating.

FAQs

Q: Can the device protect against short circuits?
A: No, the Over Under Voltage device is designed to protect against voltage fluctuations. Use a circuit breaker or fuse for short-circuit protection.

Q: How do I know if the device is working?
A: Most devices have indicator LEDs to show normal operation, overvoltage, or undervoltage conditions.

Q: Can I use this device with DC circuits?
A: No, this device is designed for AC circuits. For DC applications, use a DC-specific voltage protection device.

Q: What happens if the voltage returns to normal after a trip?
A: The device will automatically reconnect the load once the voltage stabilizes within the set thresholds.