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How to Use TR-HTSE: Examples, Pinouts, and Specs

Image of TR-HTSE
Cirkit Designer LogoDesign with TR-HTSE in Cirkit Designer

Introduction

The TR-HTSE is a thermal relay designed for temperature control in electrical circuits. It provides reliable protection against overheating by interrupting the circuit when a preset temperature threshold is exceeded. This component is widely used in industrial, commercial, and residential applications to safeguard electrical equipment and systems from thermal damage.

Explore Projects Built with TR-HTSE

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Temperature-Controlled Heating System with SSR and Titanium Resistor
Image of Wire Cut Four Slider 33-2 & 33-3 (Old): A project utilizing TR-HTSE in a practical application
This circuit is a temperature control system that uses a temperature controller to regulate a heating titanium resistor via a solid-state relay (SSR). The power transformer supplies the necessary voltage to the temperature controller, which in turn controls the SSR to manage the heating element.
Cirkit Designer LogoOpen Project in Cirkit Designer
ESP32C3 Supermini-Based Smart Environment Monitor and Lighting Control System
Image of Bedside RGB and Lamp: A project utilizing TR-HTSE in a practical application
This is a smart control system featuring an ESP32C3 Supermini microcontroller for interfacing with various sensors and actuators. It includes temperature and humidity sensing, RGB LED strip control, user input via a pushbutton and rotary encoder, and AC power control through a two-channel relay. The system is powered by an AC source converted to DC by the HLK-PM12 module.
Cirkit Designer LogoOpen Project in Cirkit Designer
PID Temperature Control System with Thermocouple and SSR
Image of IR: A project utilizing TR-HTSE in a practical application
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer
Arduino UNO-Based Smart Irrigation System with Motion Detection and Bluetooth Connectivity
Image of Copy of wiring TA: A project utilizing TR-HTSE in a practical application
This circuit is a microcontroller-based control and monitoring system. It uses an Arduino UNO to read from a DHT22 temperature and humidity sensor and an HC-SR501 motion sensor, display data on an LCD, and control a water pump and an LED through a relay. The HC-05 Bluetooth module allows for wireless communication.
Cirkit Designer LogoOpen Project in Cirkit Designer

Explore Projects Built with TR-HTSE

Use Cirkit Designer to design, explore, and prototype these projects online. Some projects support real-time simulation. Click "Open Project" to start designing instantly!
Image of Wire Cut Four Slider 33-2 & 33-3 (Old): A project utilizing TR-HTSE in a practical application
Temperature-Controlled Heating System with SSR and Titanium Resistor
This circuit is a temperature control system that uses a temperature controller to regulate a heating titanium resistor via a solid-state relay (SSR). The power transformer supplies the necessary voltage to the temperature controller, which in turn controls the SSR to manage the heating element.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Bedside RGB and Lamp: A project utilizing TR-HTSE in a practical application
ESP32C3 Supermini-Based Smart Environment Monitor and Lighting Control System
This is a smart control system featuring an ESP32C3 Supermini microcontroller for interfacing with various sensors and actuators. It includes temperature and humidity sensing, RGB LED strip control, user input via a pushbutton and rotary encoder, and AC power control through a two-channel relay. The system is powered by an AC source converted to DC by the HLK-PM12 module.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of IR: A project utilizing TR-HTSE in a practical application
PID Temperature Control System with Thermocouple and SSR
This circuit is a temperature control system that uses a thermocouple to measure temperature and a PID controller to regulate it. The PID controller drives a solid-state relay (SSR) to control an external load, with power supplied through an AC inlet socket.
Cirkit Designer LogoOpen Project in Cirkit Designer
Image of Copy of wiring TA: A project utilizing TR-HTSE in a practical application
Arduino UNO-Based Smart Irrigation System with Motion Detection and Bluetooth Connectivity
This circuit is a microcontroller-based control and monitoring system. It uses an Arduino UNO to read from a DHT22 temperature and humidity sensor and an HC-SR501 motion sensor, display data on an LCD, and control a water pump and an LED through a relay. The HC-05 Bluetooth module allows for wireless communication.
Cirkit Designer LogoOpen Project in Cirkit Designer

Common Applications and Use Cases

  • Overheating protection for motors, transformers, and other electrical devices.
  • Temperature regulation in HVAC systems.
  • Safety mechanisms in industrial machinery.
  • Thermal monitoring in power distribution systems.

Technical Specifications

Key Technical Details

Parameter Value
Operating Voltage Range 24V to 240V AC/DC
Current Rating 0.1A to 10A
Temperature Range -20°C to 120°C (adjustable)
Response Time < 2 seconds
Reset Type Manual or Automatic (selectable)
Contact Configuration Normally Closed (NC) or Normally Open (NO)
Insulation Resistance > 100 MΩ at 500V DC
Operating Humidity 10% to 90% RH (non-condensing)
Dimensions 50mm x 30mm x 20mm
Mounting Type DIN rail or panel mount

Pin Configuration and Descriptions

Pin Number Label Description
1 L1 Line input (power supply)
2 T1 Load connection (output to the circuit)
3 NC Normally Closed contact
4 NO Normally Open contact
5 COM Common terminal for relay switching
6 GND Ground connection

Usage Instructions

How to Use the TR-HTSE in a Circuit

  1. Wiring the Component:

    • Connect the power supply to the L1 pin.
    • Connect the load (e.g., motor or heater) to the T1 pin.
    • Use the COM, NC, and NO pins to integrate the relay into your control circuit:
      • For normally closed operation, connect the load to the NC pin.
      • For normally open operation, connect the load to the NO pin.
    • Ensure the GND pin is connected to the circuit ground.
  2. Setting the Temperature Threshold:

    • Use the adjustment knob or digital interface (depending on the model) to set the desired temperature threshold within the range of -20°C to 120°C.
  3. Testing the Relay:

    • Power on the circuit and gradually increase the temperature of the monitored device.
    • Verify that the relay trips (interrupts the circuit) when the set temperature is exceeded.
  4. Resetting the Relay:

    • If the relay is set to manual reset mode, press the reset button after the temperature returns to a safe level.
    • For automatic reset mode, the relay will reset itself once the temperature drops below the threshold.

Important Considerations and Best Practices

  • Ensure the relay's current and voltage ratings match the requirements of your circuit.
  • Avoid exposing the relay to excessive moisture or corrosive environments.
  • Use proper insulation and secure mounting to prevent accidental short circuits.
  • Regularly inspect the relay for signs of wear or damage, especially in high-temperature applications.

Example: Connecting TR-HTSE to an Arduino UNO

The TR-HTSE can be used with an Arduino UNO to monitor and control temperature. Below is an example of how to connect and program the relay:

Circuit Diagram

  • Connect the COM pin of the relay to a digital output pin on the Arduino (e.g., pin 7).
  • Connect the NO pin to the load (e.g., a fan or heater).
  • Connect the GND pin of the relay to the Arduino's GND.

Arduino Code

// Define the relay pin
const int relayPin = 7;

void setup() {
  // Initialize the relay pin as an output
  pinMode(relayPin, OUTPUT);
  // Start with the relay off
  digitalWrite(relayPin, LOW);
}

void loop() {
  // Example: Turn the relay on for 5 seconds, then off for 5 seconds
  digitalWrite(relayPin, HIGH); // Activate the relay
  delay(5000);                 // Wait for 5 seconds
  digitalWrite(relayPin, LOW);  // Deactivate the relay
  delay(5000);                 // Wait for 5 seconds
}

Troubleshooting and FAQs

Common Issues and Solutions

Issue Possible Cause Solution
Relay does not trip at the set temperature Incorrect temperature threshold setting Recheck and adjust the temperature setting.
Relay trips too early or too late Faulty temperature sensor Inspect and replace the sensor if needed.
No response from the relay Improper wiring or loose connections Verify all connections and ensure proper wiring.
Relay does not reset Manual reset mode is enabled Press the reset button or switch to automatic mode.
Overheating of the relay Exceeding current or voltage ratings Ensure the circuit parameters are within the relay's specifications.

FAQs

  1. Can the TR-HTSE be used with DC circuits?

    • Yes, the TR-HTSE supports both AC and DC circuits within the specified voltage range.
  2. What happens if the temperature exceeds the maximum range?

    • The relay will trip to protect the circuit, but prolonged exposure to extreme temperatures may damage the relay.
  3. How do I know if the relay is in manual or automatic reset mode?

    • Check the mode selector switch or consult the relay's user interface (if applicable).
  4. Can I use the TR-HTSE for low-power applications?

    • Yes, the relay is suitable for low-power circuits as long as the current and voltage ratings are met.

By following this documentation, you can effectively integrate the TR-HTSE thermal relay into your projects and ensure reliable temperature control and circuit protection.